Battery operated electric machines

• US 5,490,370 A
• Filed: 08/18/1993
• Issued: 02/13/1996
• Est. Priority Date: 08/18/1992
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: McNair, John D., Cheah, Aik P.
• Primary Examiner(s): MELIUS, TERRY L
• Application Number:
  US08/108,470
• Time in Patent Office: 909 Days
• Field of Search: 56/11.9, 56/10.8, 56/16.7, 56/DIG. 15, 56/10.2 R, 56/10.5
• US Class Current: 56/11.9
• CPC Class Codes: A01D 34/78 electric
• CPC Class Codes: A01D 69/02 electric
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: Y10S 56/15 Condition responsive

Abstract

There is disclosed a lawn or grass mower having a cutting mechanism (14) driven by an electric motor (10), the electric motor (10) being powered by a rechargeable lead acid battery (11), the battery (11) being protected against damage caused as a result of over discharge by control means (13), said control means (13) being able to sequentially sample battery voltage discharge levels and to determine when the sampled battery voltage discharge level has dropped below a predetermined minimum level at which point disabling means (14) is activated to prevent the mower from being used again until the battery means (11) has been recharged through a complete recharging regime.

Claims

1. A control apparatus for a rechargeable battery means of a battery powered lawn or grass mower, said control apparatus including monitoring means to monitor during use of the lawn or grass mower voltage discharge levels of the battery means, and disabling means operative in a first position to permit energization of the mower by said battery means and in a second position to inhibit the energization of the mower by said battery means, said disabling means being responsive to said monitoring means to cause said disabling means to switch to said second position to disable said battery means from said mower upon said voltage discharge level dropping below a predetermined minimum level for the battery means, said disabling means remaining in said second position to prevent reuse of the mower until the battery means has been recharged through a complete recharging regime.

2. A control apparatus according to claim 1 wherein said battery means comprises a single sealed lead acid battery.

3. A control apparatus according to claim 1 wherein the monitoring means includes a micro processor controller arranged to repeatedly sample voltage discharge levels of the battery means during functional use of the mower, said disabling means being activated immediately upon the sampled voltage discharge level dropping below said predetermined minimum level.

4. A control apparatus according to claim 1 further including means for establishing a predetermined reference voltage level (V ref) and for recognizing a rapid drop in discharge voltage level of the battery means at a rate higher than normal operational voltage level drop, said disabling means being arranged to disable said battery means from said mower if the voltage discharge level of said battery means as monitored by said monitoring means does not return to a voltage level greater than a control level being a present differential (Δ

V) below said reference voltage level (V ref) within a predetermined period of time (Δ

T).

5. A control apparatus according to claim 4, wherein the predetermined period of time (Δ

T) commences at the time of said rapid drop in voltage level.

6. A control apparatus according to claim 4 wherein the predetermined reference voltage (V ref) is the voltage level sampled immediately prior to said rapid drop in voltage level.

7. A control apparatus according to claim 4 wherein the predetermined reference voltage (V ref) is the voltage level sampled at each point in time that operation of the mower is commenced.

8. A control apparatus according to claim 1 further including switch means adapted to be opened to prevent operation of the mower and to be closed to permit operation of the mower, said switch means including an independent switch operating member capable of being removed from said switch means to enable opening of said switch means.

9. A control apparatus according to claim 8 wherein when said switch operating member is inserted into said switch means, said switch operating member forms part of electrical connection means from the battery means to a motor of said mower to thereby close said switch means.

10. A control apparatus for a rechargeable battery means of a battery powered mower, said control apparatus including monitoring means adapted to monitor voltage discharge levels of the battery means, means for establishing a predetermined reference voltage level (V ref) and for recognising a rapid drop in voltage level at a rate higher than normal operational voltage level drop, and disabling means adapted to disable said battery means from said mower if the voltage discharge level of said battery means as monitored by said monitoring means does not return to a voltage level greater than a control level being a preset differential (Δ

V) below said reference voltage level (V ref) within a predetermined period of time (Δ

T).

11. A lawn or grass mower including an electric motor driving a cutting means and a rechargeable battery means for powering said electric motor, said mower further including control means for controlling operation of said motor by said battery means, said control means including monitoring means to monitor, during use of the mower, voltage discharge levels of the battery means, and disabling means to disable said battery means from said mower upon said voltage discharge level dropping below a predetermined level for the battery means, said disabling means preventing reuse of said mower until the battery means has been recharged to a predetermined level by completing a defined complete recharging regime, said control means further including recharging means adapted for connection to an external power source and when so connected, said recharging means being adapted to pass said battery means through said defined recharging regime.

12. A lawn or grass mower according to claim 11 wherein said recharging means is carried by said mower.

13. A lawn or grass mower according to claim 11 wherein said defined recharging regime comprises a first trickle charging stage from a nominally flat condition of said battery means until the battery means achieves a first predetermined voltage level (VT), a second charging stage where the battery means is charged at close to or at a maximum charge rate possible for said battery means until a second predetermined over charge voltage level (Voc) for the battery means is achieved, thereafter maintaining charging of said battery means for a predetermined period of time while ensuring battery voltage does not exceed an upper limit for said battery means greater than said second predetermined over charge voltage level (Voc).

14. A lawn or grass mower according to claim 13 wherein said defined recharging regime is terminated upon completion of said predetermined period of time and is automatically recommenced while the recharging means remains connected to the source of electric power upon voltage levels dropping to a predetermined differential level below said second predetermined over charge voltage level (Voc).