Fiber optic groundwire with coated fiber enclosures

• US 5,495,546 A
• Filed: 04/13/1994
• Issued: 02/27/1996
• Est. Priority Date: 04/13/1994
• Status: Expired due to Fees

• Current Assignee: Charles L. Carter, Jack Bottoms Jr
• Original Assignee: Charles L. Carter, Jack Bottoms Jr
• Inventors: Carter, Charles L., Bottoms, Jack Jr.
• Primary Examiner(s): Bovernick, Rodney B.
• Assistant Examiner(s): Wise, Robert E.
• Application Number:
  US08/227,251
• Time in Patent Office: 685 Days
• Field of Search: 385/100, 385/101, 385/109, 385/110, 385/111, 385/113, 174/70 R, 174/95-97, 174/103, 174/108
• US Class Current: 385/101
• CPC Class Codes: G02B 6/4407 with internal fluted support member G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4416 Heterogeneous cables
• CPC Class Codes: G02B 6/4422 of the overhead type
• CPC Class Codes: G02B 6/44384 the means comprising water blocking or hydrophobic materials G02B6/4439, G02B6/4479 take precedence

Abstract

The present invention is directed toward an optic static wire assembly comprising a central core which has one or more helical channels in its periphery. One or more tubes containing a dielectric water-blocking compound and one or more optical fibers are positioned in the channels. The tubes are coated with a thermal insulation material, and then a heat reflective material. The optical fibers are randomly arranged within the tubes in such a way that tensile stresses on the cable are not transmitted to them. Finally, the assembly formed by the core and the tube or tubes is wrapped with a serving of metal wires. In one embodiment, the core and tubes may be wrapped with a tape layer before the outer metal wires are applied. Any interstices among the core, the tube or tubes, and tape may also be filled with another dielectric water-blocking compound.

Claims

1. An optical static wire assembly suitable for use as an overhead static wire, comprising:

an electrically conducting core having a helical channel in its periphery;

a tube containing a dielectric water-blocking compound and at least one optical fiber randomly arranged within the tube, the tube being positioned within said helical channel, the tube having at least one coating, said coating comprising a thermal insulation material; and

a plurality of metal wires wrapped around and in electrical contact with the core, and providing at least the major portion of the tensile strength for the assembly.

2. The assembly of claim 1 further comprising a dielectric water-blocking compound filling interstices between the tube, the core and the metal wires.

3. The assembly of claim 2 wherein said water-blocking compound filling said tube and the interstices is hydrogen gas-permeable, whereby hydrogen gas can diffuse through said compound and escape to the atmosphere.

4. The assembly of claim 1 wherein the lay of the helical channel reverses periodically.

5. The assembly of claim 1 wherein the core has a plurality of helical channels, and the assembly comprises a plurality of tubes, with each of said tubes containing at least one optical fiber randomly arranged therein, each of said tubes being positioned within each of a said plurality of channels.

6. The assembly of claim 1 further comprising a helically-wrapped overlapping layer of an electrically conducting tape disposed around said tube and said core and providing electrical contact between said core and said metal wires.

7. The assembly of claim 6 further comprising a dielectric water-blocking compound filling interstices between said tape layer, said tube and said core.

8. The assembly of claim 6 wherein said helically-wrapped overlapping layer is wrapped to allow the escape of hydrogen gas through the overlapped areas.

9. The assembly of claim 6 wherein each of said core, said tape and said metal wires includes the same conductive material.

10. The assembly of claim 9 wherein said conductive material is aluminum.

11. The assembly of claim 10 wherein said metal wires are aluminum-clad steel wires.

12. The assembly of claim 1 wherein said tube comprises a heat-resistant dielectric hydrogen gas-permeable material, whereby hydrogen gas can diffuse through said tube to the atmosphere.

13. The assembly of claim 12 wherein the material of said tube is a fluoropolymer.

14. The assembly of claim 1 wherein said thermal insulation material includes hollow glass spheres.

15. The assembly of claim 14 wherein said hollow glass spheres are suspended in polyvinyl chloride.

16. The assembly of claim 1 wherein said thermal insulation material comprises a heat reflective material.

17. The assembly of claim 16 wherein said heat reflective material comprises aluminum particles.

18. The assembly of claim 17 wherein said aluminum particles are suspended in an epoxy compound.

19. The assembly of claim 1 wherein said coating is sprayed onto said tube.

20. The assembly of claim 1 wherein said coating is extruded over said tube.

21. The assembly of claim 1 wherein said tube is immersed in said coating so that the surface of said tube is covered with said coating.