Ultrasonic inspection system with improved electrical isolation scheme using step-up transformers

• US 5,495,765 A
• Filed: 06/22/1993
• Issued: 03/05/1996
• Est. Priority Date: 05/02/1991
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Splichal, William F. Jr., Dykes, Edward R.
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US08/080,794
• Time in Patent Office: 987 Days
• Field of Search: 73/620, 73/622, 73/623, 73/632, 73/629, 73/633, 73/602, 73/609, 73/624, 73/627, 181/104, 181/108, 166/65.1, 367/111, 367/117, 367/127, 367/99, 367/108, 367/173, 367/189
• US Class Current: 73/632
• CPC Class Codes: B06B 1/0215 for generating pulses, e.g. bursts of oscillations, envelopes
• CPC Class Codes: B06B 2201/70 Specific application
• CPC Class Codes: G01N 2291/2675 Seam, butt welding
• CPC Class Codes: G01N 29/0609 Display arrangements, e.g. colour displays indicating or recording in connection with measuring in general G01D
• CPC Class Codes: G01N 29/22 Details , e.g. general constructional or apparatus details
• CPC Class Codes: G01N 29/34 Generating the ultrasonic, sonic or infrasonic waves , e.g. electronic circuits specially adapted therefor
• CPC Class Codes: G01N 29/36 Detecting the response signal , e.g. electronic circuits specially adapted therefor

Abstract

The remote inspection of seam welds in reactor vessels is improved through the utilization of a pulser network which is inductively isolated from the transducer circuit to which it applies an excitation signal. Through the utilization of a step-up transformer, the pulser network may perform in conjunction with linear d.c. power supplies of lower voltage rating. The inductive coupling between circuits also serves to provide for the positive commutation off of switching devices such as SCRs employed for excitation signal triggering. To avoid ground path induced noise, a different ground path is employed for the pulser network as for the transducer circuit. The transducer circuit ground path is that associated with a manipulator and, for example, a reactor vessel itself. Thus, the transducers employed may come in contact with the surface of the vessel being inspected. In similar fashion, an inductive coupling is provided between the transducer circuit and a pre-amplfying receiver circuit. This same inductive coupling may be employed to enhance the impedance match between the FET-based amplification stage and the impedance defining components of the transducer circuit.

Claims

1. A circuit for operating an ultrasonic transducer, comprising:

a pulser circuit responsive to a trigger signal for generating an excitation signal;

a transducer circuit connectable with a transducer and having an input network comprising unidirectional conducting means for conveying said excitation signal to effect the excitation of said transducer and isolating a return signal therefrom from said pulser circuit, and having an output network exhibiting a predetermined impedance and including a first primary inductive winding for receiving said return signal, said first primary inductive winding having one terminal connected to a first ground; and

a receiver circuit having a first secondary inductive winding operatively associated in inductive transfer relationship with said first primary inductive winding for receiving said return signal, said first secondary inductive winding having one terminal connected to a second ground which is electrically isolated from said first ground, and an amplifier stage responsive to said inductively received return signal to derive a corresponding response output signal for conveyance thereof to a data acquisition facility, wherein said primary inductive winding and said secondary inductive winding are configured as a step-up transformer having a turns ratio.

2. The circuit of claim 1 in which:

said amplifier stage exhibits a predetermined input noise resistance; and

said turns ratio is selected for affecting an equivalent impedance match between said output network predetermined impedance and said amplifier stage input noise impedance.

3. The circuit of claim 1 in which said transducer circuit output network includes shunt means for shunting said excitation signal to a ground.

4. The circuit as defined in claim 1, wherein said pulser circuit comprises a second primary inductive winding for transmitting said excitation signal, said second primary inductive winding having one terminal connected to a third ground, and said transducer circuit comprises a second secondary inductive winding for receiving said excitation signal from said second primary inductive winding by induction, said second secondary inductive winding having one terminal connected to said second ground which is electrically isolated from said third ground, said second primary inductive winding of said pulser circuit and said second secondary inductive winding of said transducer circuit being configured as a step-up transformer.

5. A circuit for operating an ultrasonic transducer, comprising:

a pulser circuit responsive to a trigger signal for generating an excitation signal and comprising a first primary inductive winding for transmitting said excitation signal, said first primary inductive winding having one terminal connected to a first ground;

a transducer circuit connectable with a transducer and comprising a first secondary inductive winding for receiving said excitation signal from said first primary inductive winding by induction, said first secondary inductive winding having one terminal connected to a second ground which is electrically isolated from said first ground, an input network for conveying said excitation signal to effect the excitation of said transducer, and an output network for receiving a return signal from said transducer; and

a receiver circuit coupled to said output network for receiving said return signal and having an amplifier stage for amplifying said return signal,

wherein said first primary inductive winding of said pulser circuit and said first secondary inductive winding of said transducer circuit are configured as a step-up transformer.

6. The circuit as defined in claim 5, wherein said transducer circuit comprises a second primary inductive winding for transmitting said return signal, said second primary inductive winding having one terminal connected to said second ground, and said receiver circuit comprises a second secondary inductive winding for receiving said return signal from said second primary inductive winding of said transducer circuit by induction, said second secondary inductive winding having one terminal connected to a third ground which is electrically isolated from said second ground, said second primary inductive winding of said transducer circuit and said second secondary inductive winding of said receiver circuit being configured as a step-up transformer.