Package measuring system and accumulator

• US 5,505,291 A
• Filed: 05/26/1995
• Issued: 04/09/1996
• Est. Priority Date: 02/22/1994
• Status: Expired due to Term

• Current Assignee: United Parcel Service Of America Incorporated (United Parcel Service Incorporated)
• Original Assignee: United Parcel Service Of America Incorporated (United Parcel Service Incorporated)
• Inventors: Janik, Jaroslav, Lecko, John H., Huang, Pao-Ter, Cai, Chunsheng, Morton, James S.
• Primary Examiner(s): Valenza, Joseph E.
• Application Number:
  US08/450,876
• Time in Patent Office: 319 Days
• Field of Search: 198/444, 198/460.3, 198/572, 198/575, 198/502.2, 198/781.05-781.11
• US Class Current: 198/460.3
• CPC Class Codes: B65G 2203/042 Sensors
• CPC Class Codes: B65G 43/08 Control devices operated by article or material being fed, conveyed or discharged and controlling the discharging devices B65G47/42
• CPC Class Codes: B65G 47/261 Accumulating articles
• CPC Class Codes: B65G 47/5109 first In - First Out systems: FIFO

Abstract

An apparatus is provided which provides measuring and accumulation of packages for downstream sorting or stacking. The apparatus provides variable force feeding of packages to reduce chaos accumulation. Reversing of conveyors allows for reduced line compression of packages for ease of removal. An ultrasonic measuring arch is also provided.

Claims

1. A method of accumulating a plurality of packages, comprising the steps of:

a) measuring the length of each of said plurality of packages;

b) urging each of said packages onto an accumulator conveyor having a known length from an end stop, the distance of said urging relating in direct proportion to the length of said package being urged to said accumulator; and

c) urging said plurality of packages into an abutting relationship against said end stop after they are on said accumulating conveyor.

2. The method as claimed in claim 1, wherein said urging in step "b" is at least partly provided by a belt conveyor upstream of said accumulator conveyor.

3. The method as claimed in claim 1, wherein said urging in the step "b" is at least partly provided by at least one powered roller proximate the leading end of said accumulator conveyor.

4. The method as claimed in claim 1, wherein said urging in step "b" is at least partly provided by a powered portion of said accumulator conveyor proximate the leading end of said accumulator conveyor.

5. The method as claimed in claim 1, wherein said urging in step "b" is at least partly provided by a combination of a belt conveyor upstream of said accumulator conveyor, and at least one powered roller proximate the leading end of said accumulator conveyor.

6. An apparatus for accumulating a plurality of packages, said apparatus comprising:

a) means for measuring the length of each of said plurality of packages;

b) an accumulator conveyor having one closed end and one open end;

c) means for urging each of said packages onto the open end of said accumulator conveyor a distance directly proportional to the length of the particular package being urged onto the accumulator conveyor; and

d) means for urging said plurality of packages into an abutting relationship after they are on said accumulator conveyor.

7. The apparatus as claimed in claim 6, wherein said accumulator conveyor is a roller conveyor.

8. The apparatus as claimed in claim 6, wherein said urging means in element "c" is at least partially provided by a belt conveyor upstream of said accumulator conveyor.

9. A method of accumulating a plurality of packages, comprising the steps of:

a) measuring the length of a first package;

b) urging said first package onto an accumulator conveyor having an end stop and also having a known length relative to said stop for accumulating packages;

c) urging subsequent packages on said accumulator conveyor until the summed length of packages on said accumulator conveyor is sufficient to prevent the introduction of a final package; and

d) urging packages already on said accumulator conveyor onto line contact by pushing said final package with the aid of a force external to said accumulator conveyor.

10. The method as claimed in claim 9, wherein said packages are urged onto said accumulator conveyor by a second conveyor upstream of said accumulator conveyor, and wherein said step "d" is accomplished by said second conveyor urging said final package partly onto said accumulator conveyor and into contact with the most upstream package completely on said accumulator, such that said final package provides said urging set forth in step "d".