Radial anisotropic cylinder type ferrite magnets and their manufacturing methods and motors

• US 5,506,557 A
• Filed: 01/18/1994
• Issued: 04/09/1996
• Est. Priority Date: 03/18/1992
• Status: Expired due to Term

• Current Assignee: Sumitomo Seika Chemicals Company Limited
• Original Assignee: Sumitomo Seika Chemicals Company Limited
• Inventors: Sunaga, Takahiro, Hoshijima, Jun, Sakaguchi, Takehisa
• Primary Examiner(s): Picard, Leo P.
• Assistant Examiner(s): RYAN, STEPHEN
• Application Number:
  US08/146,190
• Time in Patent Office: 812 Days
• Field of Search: 335/302, 335/303, 335/304, 335/305, 335/306
• US Class Current: 335/302
• CPC Class Codes: C04B 35/2658 Other ferrites containing manganese or zinc, e.g. Mn-Zn ferrites
• CPC Class Codes: C04B 35/2683 Other ferrites containing alkaline earth metals or lead
• CPC Class Codes: H02K 1/17 Stator cores with permanent magnets
• CPC Class Codes: H02K 1/2726 the rotor consisting of a single magnet or two or more axially juxtaposed single magnets
• CPC Class Codes: H02K 1/2733 Annular magnets
• CPC Class Codes: H02K 15/03 having permanent magnets

Abstract

A high performance radial anisotropic cylinder-shape ferrite magnet for use in a motor to lower its noise and enable miniaturization thereof is formed of an integrated one-piece body formed of sintered Sr and/or Ba ferrite powders and has an axially-extending slit that is created before the body is sintered to reduce internal stress due to shrinkage. The slit can extend in parallel to both the axial and radial directions of the body, diagonally to both the axial and radial directions, or diagonally to the radial direction and parallel to the axial direction. The slit can be filled with a resin material.

Claims

1. A radially anisotropic cylindrical ferrite magnet composed of a ferrite containing at least one element selected from the group consisting of Sr and Ba, said ferrite magnet having a complete roundness formed by grinding the inner and outer peripheral surfaces of the cylindrical ferrite magnet after sintering thereof and a slit extending in an axial direction thereof, and being an integrated one-piece body except for said slit.

2. The radially anisotropic cylindrical ferrite magnet as claimed in claim 1, wherein said slit extends in parallel to both said axial direction and a radial direction of said cylindrical ferrite magnet.

3. The radially anisotropic cylindrical ferrite magnet as claimed in claim 1, wherein said slit extends diagonally to both a radial direction and said axial direction of said cylindrical ferrite magnet.

4. The radially anisotropic cylindrical ferrite magnet as claimed in claim 1, wherein said slit extends diagonally to a radial direction of said cylindrical ferrite magnet, but in parallel to said axial direction thereof.

5. The radially anisotropic cylindrical ferrite magnet as claimed in claim 1, including a resin material filling said slit.

6. The radially anisotropic cylindrical ferrite magnet at claimed in claim 1, including a thin magnetic plate in said slit.

7. The radially anisotropic cylindrical ferrite magnet at claimed in claim 1, wherein said magnet is encircled with a thin magnetic plate.

8. A motor comprising a radially anisotropic cylindrical ferrite magnet composed of a ferrite containing at least one element selected from the group consisting of Sr and Ba, said ferrite magnet having a complete roundness formed by grinding the inner and outer peripheral surfaces of the cylindrical ferrite magnet after sintering thereof and a slit extending in an axial direction thereof, and being an integrated, one-piece body except for said slit.

9. The motor as claimed in claim 8, wherein a cylindrical yoke is provided on its inner periphery with a protrusion which is fitted in said slit to fix said ferrite magnet at a predetermined position.

10. The motor as claimed in claim 8, including a resin material filling said slit.

11. The motor as claimed in claim 8, including a thin magnetic plate in said slit.

12. The motor as claimed in claim 8, wherein said magnet is encircled with a thin magnetic plate.