Variable phase coupling for the transmission of alternating torques

• US 5,507,254 A
• Filed: 06/07/1995
• Issued: 04/16/1996
• Est. Priority Date: 01/13/1989
• Status: Expired due to Term

• Current Assignee: Jean Melchior
• Original Assignee: Jean Melchior
• Inventors: Melchior, Jean F.
• Primary Examiner(s): Kamen, Noah P.
• Application Number:
  US08/484,787
• Time in Patent Office: 314 Days
• Field of Search: 123/90.12, 123/90.13, 123/90.15, 123/90.17, 123/90.31
• US Class Current: 123/90.17
• CPC Class Codes: F16D 3/10 Couplings with means for varying the angular relationship of two coaxial shafts during motion

Abstract

One of the driving and driven parts of the coupling is connected to a cylinder and the other to a piston which delimit therebetween two antagonistic chambers. The chambers have a substantially constant volume, are filled with a practically incompressible hydraulic liquid, and are interconnected through two unidirectional circuits which have opposite directions and each a substantially constant volume. A distributing device 22 is so arranged as to either bring into action one or the other of the unidirectional circuits, or to neutralize both of them.

Claims

1. A variable phase coupling for transmission of an alternating torque between a driving part which is connected to a driving shaft and a driven part which is connected to a normally driven shaft where the parts in operation are subjected to alternating resistant and driving torques comprising:

a cylinder means to which one of the driven and driving parts is connected;

a piston means to which the other one of the driven and driving parts is connected and which is disposed relative to said cylinder means such that at least two antagonistic chamber means are provided in said cylinder means and such that a relative and single position between said piston means and said cylinder means corresponds to an angular phase difference value between the shafts, said chamber means having a substantially constant total volume and being filled with a hydraulic liquid which is practically incompressible at normal pressures of operation of the coupling;

two communications circuit means of substantially constant volume which interconnect said chamber means and which allow fluid communication between said chamber means only in respective opposite directions; and

a distributing means for bringing into fluid communication said chamber means through one or the other of said communication circuit means while preventing fluid communication through the other of said communication circuit means and for blocking fluid communication between said chamber means, selectively, such that the phase difference between the driving and driven parts is selectively increased, decreased, or maintained constant;

and wherein said cylinder means and said piston means are constructed and arranged to undergo relative movements of rotation;

said cylinder means including a cylindrical case, respective transverse walls which axially limit said cylindrical case, and at least two radial partitions;

said piston means including a shaft which extends through said transverse walls in a sealed manner and at least two radial vanes extending radially from said shaft such that said radial vanes define at least two pairs of said antagonistic chamber means which alternate in a circumferential direction about said shaft, each said pair of said antagonistic chamber means comprising a first chamber and a second chamber separated from one another by an associated one of said two vanes, said first and second chambers of one of said pairs of antagonistic chamber means being arranged in alternating relationship circumferentially of said cylindrical case respectively with said first and second chambers of the other of said pair of antagonistic chamber means;

and wherein said distributing means permanently interconnects said chamber means in pairs and includes an always open first passageway communicating fluid between said first chambers and an always open second passageway communicating fluid between said second chambers.

2. A variable phase rotary coupling for transmission of an alternating torque between a driving part which is connected to a driving shaft and a driven part which is connected to a normally driven shaft where the parts in operation are subjected to alternating resistant and driving torques relative to a rotational axis of said coupling comprising;

a plurality of cylinders to which one of the driven and driving parts is connected;

a plurality of pistons to which the other one of the driven and driving parts is connected and which are individually disposed in and relative to said cylinders such that first and second antagonistic chambers are provided in each said cylinder by an associated one of said pistons and such that a relative and single position between each said piston and each said cylinder corresponds to an angular phase difference value between said shafts, said first and second chambers of each said cylinder having a substantially constant total volume and being filled with a hydraulic liquid which is practically incompressible at normal pressures of operation of the coupling;

two phase controlling communication circuits of substantially constant volume which interconnect said antagonistic chambers of each said cylinder and which allow fluid communication between said first and second chambers of each said cylinder only in respective opposite directions;

two passive parallel fluid connection circuits comprising respectively always open first and second passageways respectively communicating fluid constantly between all of said first chambers and between all of said second chambers to thereby reduce the magnitude of the variations of pressure of the fluid in each of said chambers as a function of the number of said plurality of cylinders and associated pistons; and

a distributing means for bringing into fluid communication said chambers of each said cylinder through one or the other of said communication circuits while preventing fluid communication through the other of said communication circuits and for blocking fluid communication between said chambers of each said cylinder, selectively, such that the phase difference between the driving and driven parts is selectively increased, decreased, or maintained constant.

3. A variable phase coupling as claimed in claim 2 wherein said pistons and cylinders are disposed in a circumferentially spaced array about said axis of rotation of said coupling and are oriented to provide a statically and dynamically balanced system about said coupling rotational axis.

4. A variable phase coupling as claimed in claim 3 wherein said antagonistic first and second chambers of said cylinders are oriented to alternate relative to one another in a circular direction concentric with said coupling rotational axis and said pistons each comprise a rotary vane oscillatable in the associated one of said cylinders.

5. In an internal combustion engine having a crankshaft, at least one camshaft, the at least one camshaft being position variable relative to the crankshaft and being subject to torque reversals, the method comprising:

providing first and second hydraulic cylinders operable by hydraulic fluid therein operably interconnected for varying the position of the at least one camshaft, providing first and second piston members respectively movable in said first and second cylinder and respectively subdividing each of said first and second cylinders into first and second oppositely acting cylinder subchambers complementary in volume to each other as determined by the position of each said piston member in the associated said cylinder,

permanently operably mechanically interconnecting said piston members to operate in use in unison to transmit forces exerted by the hydraulic fluid on said piston members, and vice versa;

varying the position of the at least one camshaft relative to the crankshaft by transferring hydraulic fluid from each one of the first and second hydraulic cylinder subchambers to each of the other of the first and second hydraulic cylinder subchambers;

continuously hydraulically interconnecting said first subchambers with one another and continuously hydraulically interconnecting said second subchambers with one another; and

actuating the first and second hydraulic cylinders for varying the position of the at least one camshaft relative to the crankshaft in reaction to torque reversals in the at least one camshaft.

6. An internal combustion engine comprising:

a crankshaft, said crankshaft being rotatable about an axis;

a camshaft, said camshaft being rotatable about a second axis, said camshaft being subject to torque reversals during the rotation thereof;

a vane having first and second circumferentially spaced apart lobes, said vane being attached to said camshaft, being rotatable with said camshaft and being non-oscillatable with respect to said camshaft;

a housing, said housing being rotatable with said camshaft and being oscillatable with respect to said camshaft, said housing having first and second circumferentially spaced apart recesses, each of said first and second recesses receiving one of said first and second lobes, and permitting oscillating movement of said one of said first and second lobes therein;

rotary movement transmitting means for transmitting rotary movement from the crankshaft to the housing; and

means reactive to torque reversals in the camshaft for varying the position of the housing relative to the camshaft comprising control means for permitting the housing to move in a first direction relative to the camshaft in reaction to a torque pulse in the camshaft in a first direction and for preventing the housing from moving in a second direction relative to the camshaft in reaction to a torque pulse in the camshaft in a second direction, each of said first and second lobes respectively dividing each of said first and second recesses into a first portion and a second portion each being capable of sustaining hydraulic pressure, said first and second portions of said first and second recesses alternating circumferentially of said housing, and wherein said control means comprises means for transferring hydraulic fluid out from one of said first portion and said second portion of each of said first and second recesses and into the other of said first portion and second portion of said each of said first and second recesses, and wherein said control means is capable of being reversed to transfer hydraulic fluid from out of said other of said first portion and said second portion of said each of said first and second recesses and into said one of said first portion and said second portion of said each of said first and second recesses, said engine further comprising an engine control unit responsive to at least one engine operating condition for selectively reversing the operation of said control means, and always open first and second passage means respectively communicating fluid between all of said recess first portions and all of said recess second portions to thereby reduce the magnitude of the variations of pressure of the fluid in each of said recesses as a function of the number of recesses and associated lobes.

7. A variable phase coupling for transmission of alternating torque between a driving part which is connected to a driving shaft and a driven part which is connected to a normally driven shaft where the parts in operation are subjected to alternating resistant and driving torques comprising:

a first coupling member rotatably coupled to the one of said parts for adjusting the phasing of said shafts relative to one another;

a second coupling member rotatably coupled to the other one of said parts;

hydraulic cylinder means operably connected to said first coupling member;

piston means in said hydraulic cylinder means and thereby forming first and second antagonistic hydraulic chambers adapted to be filled with a fluid, said piston means being operably connected to said second coupling member;

hydraulic passageway means communicating between said hydraulic chambers and incorporating normally closed first and second hydraulic check valves;

said check valves being oppositely directed relative to one another wherein (i) when the first check valve is open, fluid can flow in a first one direction only from said first chamber to said second chamber and will be precluded from flowing in a second opposite direction, and (ii) when the second check valve is open, fluid can flow in the second direction only from said second chamber to said first chamber and will be precluded from flowing in the opposite first direction, and (iii) when both check valves are closed, no flow between said chambers is possible and the rotation of said first coupling member is transmitted through said piston and fluid trapped in said chambers to said second coupling member so that both said coupling members are hydraulically locked to rotate with the same angular velocity at some give angular phase relationship therebetween;

fluid flow control means operatively coupled to each of said two check valves to selectively cause opening of either one of said check valves while causing the other of said check valves to remain closed, said fluid flow control means normally being rotatively operable coupled to said coupling members to rotate with the same angular velocity as said coupling members and occupying a relative position in which both said first and second check valves are closed;

phase shift control means operably coupled to said fluid flow control means for position phase shifting said fluid flow control means relative to said first coupling member such that said fluid flow control means is phase shiftable relative to said coupling members to produce a temporary phase shift between said coupling members by causing the opening of a preselected one of said check valves, depending upon the preselected direction of the phase shift, and thereby allowing fluid flow from one of said chambers to the other of said chambers and causing said second coupling member to phase shift relative to said first coupling member and relative to said fluid flow control means in the same direction as said fluid flow control means was phase shifted, said phase shift of said second coupling member continuing until the original relative position of said second coupling member and said fluid flow control means is restored to thereby provide a closed loop position feedback mode of operation to accurately control the amount of phase shift thereby produced between said coupling members and to thereby also inherently self-compensate for fluid leakage between said hydraulic chambers.

8. A coupling as claimed in claim 7 wherein said cylinder and said piston undergo relative movements in translation, and further including a mechanical means for converting these translational movements into relative movements of rotation of said coupling member.

9. A coupling as claimed in claim 7 wherein said phase shift control means comprises a hollow cylinder;

and

wherein said hydraulic passageway means includes a common portion having a common first orifice which opens to the hollow of said cylinder; and

wherein said fluid flow control means includes a fluid flow control movable element, a rotating means for mounting said movable element for rotation in the hollow of said cylinder about the axis thereof, two external recesses circumferentially spaced apart on said movable element, and a rib on said movable element which separates said recesses into spaces to form first and second rotary valve chambers circumferentially spaced apart from one another in said cylinder and fluid flow isolated from one another by said rib;

and wherein said cylinder further includes respective second and third orifices located on respective angular offset sides of said common first orifice in the direction of rotation of said movable element and which respectively connect said first and second antagonistic hydraulic chambers to said first and second rotary valve chambers, said rib being operable as a rotary valve element by having an end face with a dimension circumferentially of said cylinder sufficient to close flow between said common orifice and both of said rotary valve chambers when said cylinder and movable element are oriented in said relative position in which both of said check valves are closed, movement of said rib with said movable element in either direction away from said relative position thereby opening said common first orifice and allowing flow of the fluid respectively to either of said first and second rotary valve chambers for causing said temporary phase shift between said coupling members in either direction whereby the occurrence of such phase relatively rotates said cylinder and movable element to return said rib to closed position at said common orifice to thereby effect said closed loop position feedback mode of operation.

10. A coupling as claimed in claim 9 in combination with an internal combustion engine having a crankshaft constituting said driving shaft and at least one camshaft constituting said driven shaft, wherein the camshaft is subject to torque reversals associated with opening and closing of the valves during engine operation, and wherein a preselected parameter of operation of said engine is dependent on said phase difference and said rib is shaped to cause the closed loop feedback control of said phase shifting means to maintain said parameter of operation of the engine in an operating range of the engine.

11. An internal combustion engine as claimed in claim 10 wherein said rib has a generally helical shape.

12. An internal combustion engine as claimed in claim 10 wherein said rib has a generally stepped shade.

13. An internal combustion engine as claimed in claim 10 wherein said hydraulic cylinder means and said piston means undergo relative movements of rotation, and wherein said hydraulic cylinder means includes a cylindrical case, respective transverse walls which axially limit said cylindrical case, and at least one radial partition to thereby define with said case and walls a fluid cavity;

and wherein said piston means includes a hollow shaft defining said hollow cylinder and which extends through said transverse walls in a sealed manner and a radial vane extending radially outwardly from said hollow shaft into said fluid cavity to thereby separate the same into said first and second antagonistic hydraulic chambers, the interior of said hollow shaft receivably mounting said phase shift control movable element for relative rotation therein, said hydraulic passageway means being disposed in said radial vane and said common orifice thereof opening to the hollow of said shaft for communication with said first and second rotary valve chambers when registered therewith by movement of said rib relative to said shaft.

14. An internal combustion engine as set forth in claim 13 wherein said hydraulic cylinder has a second radial partition to thereby define with said case and walls a second fluid cavity, and wherein said piston means includes a second radial vane extending radially outwardly from said hollow shaft into said second fluid cavity to thereby separate the same into third and fourth antagonistic hydraulic chambers which are oriented to respectively act in concert with said first and second chambers, and further including two passive parallel fluid connection always open passageway means respectively communicating fluid constantly between said first and third chambers and constantly between said second and fourth chambers.

15. A coupling as claimed in claim 9 wherein said coupling is adapted for operation with a power means coupled for operating said driving shaft and wherein a preselected parameter of operation of said power means is dependent on said phase difference and said rib is shaped to cause the closed loop feedback control of said phase shifting means to maintain said parameter of operation of said power means in an operating range of said power means.

16. A coupling as claimed in claim 15 wherein said rib has a generally helical shape.

17. A coupling as claimed in claim 16 wherein said rib has a generally stepped shape.

18. A coupling as claimed in claim 9 wherein said hydraulic cylinder means and said piston means undergo relative movements of rotation, and wherein said hydraulic cylinder means includes a cylindrical case, respective transverse walls which axially limit said cylindrical case, and at least one radial partition to thereby define with said case and walls a fluid cavity;

and wherein said piston means includes a hollow shaft defining said hollow cylinder and which extends through said transverse walls in a sealed manner and a radial vane extending radially outwardly from said hollow shaft into said fluid cavity to thereby separate the same into said first and second antagonistic hydraulic chambers, the interior of said hollow shaft receivably mounting said phase shift control movable element for relative rotation therein, said hydraulic passageway means being disposed in said radial vane and said common orifice thereof opening to the hollow of said shaft for communication with said first and second rotary valve chambers when registered therewith by movement of said rib relative to said shaft.

19. A coupling as set forth in claim 18 wherein said hydraulic cylinder has a second radial partition to thereby define with said case and walls a second fluid cavity, and wherein said piston means includes a second radial vane extending radially outwardly from said hollow shaft into said second fluid cavity to thereby separate the same into third and fourth antagonistic hydraulic chambers which are oriented to respectively act in concert with said first and second chambers, and further including two passive parallel fluid connection always open passageway means respectively communicating fluid constantly between said first and third chambers and constantly between said second and fourth chambers.