Electrically heated catalyst control

• US 5,512,789 A
• Filed: 07/05/1994
• Issued: 04/30/1996
• Est. Priority Date: 07/05/1994
• Status: Expired due to Term

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: Lyon, Peter M.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Elms, Richard T.
• Application Number:
  US08/270,973
• Time in Patent Office: 665 Days
• Field of Search: 60/300, 60/284, 307/9.1, 307/10.1, 307/117, 219/202, 219/205, 322/62-64, 340/455, 361/18, 361/21, 320/5, 320/39, 320/40, 320/48, 392/485, 392/491
• US Class Current: 307/10.1
• CPC Class Codes: F01N 3/2013 using electric or magnetic heating means
• CPC Class Codes: F01N 9/00 Electrical control of exhaust gas treating apparatus monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems
• CPC Class Codes: Y10S 320/10 Nonbattery load controls charging

Abstract

A control for electrically heated catalysts in a motor vehicle catalytic converter governs a switch for alternatively coupling an alternator output to the motor vehicle battery and a heating element of the catalytic converter. The control monitors electrical power delivered to the catalytic converter, preferably as a function of engine speed, field current and alternator output voltage, to infer actual temperature and compare it with the desired temperature at which the electrically heated catalyst is intended to operate. The control also preferably includes a field current adjuster to improve the power output to the catalytic converter when the switch couples the alternator output to the electrically heated catalyst. A switch actuator responsive to detection of the power delivered to the catalytic converter at a predetermined threshold actuates a switch to return the alternator to a charging connection with the vehicle battery. The power monitor also serves to adjust the field current delivered to the alternator to avoid the application of excessive charging voltage to the battery.

Claims

1. A control for electrically heating catalysts in a motor vehicle catalytic converter, the motor vehicle having a battery and an alternator with an output, the control comprising:

a switch for selectively coupling said alternator output to one of said electrically heated catalyst and said battery,

a monitor for generating a power threshold signal when said electrically heated catalyst has received a threshold level of power, and

wherein said switch is responsive to said power threshold signal to couple said alternator output to said battery.

2. The invention as defined in claim 1 wherein said control comprises a field current adjuster for increasing the field current to the alternator when said switch couples said alternator output to said electrically heated catalyst.

3. The invention as defined in claim 1 wherein said monitor comprises a field current monitor for detecting the field current delivered to said alternator.

4. The invention as defined in claim 1 wherein said monitor comprises an alternator output voltage monitor for detecting the output voltage from said alternator.

5. The invention as defined in claim 1 wherein said monitor comprises an engine speed monitor for detecting the speed at which the alternator is driven.

6. The invention as defined in claim 1 wherein said monitor comprises a field current monitor, an alternator output voltage monitor and an engine speed monitor.

7. The invention as defined in claim 6 wherein the motor vehicle includes an electronic engine control module having at least one of said field current monitor, said engine speed monitor and said alternator output voltage monitor.

8. The invention as defined in claim 1 wherein said catalytic converter includes a substrate electrically connectable to the alternator output and carrying said catalyst.

9. The invention as defined in claim 1 and further comprising a battery voltage monitor for generating a low battery signal in response to detection of a battery voltage level below a predetermined level and wherein said switch is responsive to said low battery signal for coupling the alternator output with the battery.

10. A control for an electrically heated catalyst for a motor vehicle catalytic converter, the motor vehicle having an alternator, a battery, and a catalytic converter, the control comprising:

a switch for coupling the motor vehicle alternator alternately to the electrically heated catalyst and the battery,

a field current monitor generating a field current signal representative of field current delivered to the alternator,

an engine speed monitor generating an engine speed signal representative of motor speed,

an alternator output voltage monitor generating an alternator output voltage signal representative of the output voltage delivered through the switch from the alternator to the catalytic converter,

a power monitor responsive to said engine speed signal, said alternator output voltage signal and said field current signal for inferring catalyst temperature as a function of a threshold electrical power level delivered to said electrically heated catalyst;

a switch actuator for coupling the alternator to the battery when the power monitor has sensed said threshold electrical power level.

11. A charging system for a motor vehicle having a battery and an electrically heated catalyst in a catalytic converter, the system comprising:

an alternator having an output for a voltage signal,

a power control module having an alternator field current control with a regulator, said regulator having a first output level and a relatively higher second output level,

a switch for coupling said alternator output to the battery and, alternatively, to the electrically heated catalyst,

an actuator for alternatively actuating said switch to couple said alternator output to said electrically heated catalyst,

wherein said power control module regulator delivers said first level of output when said switch couples said alternator output to said battery, and said power control module regulator delivers said second level of output to said alternator when said actuator has alternatively switched said alternator output to said catalyst.

12. The invention as defined in claim 11 wherein said power control module comprises a monitor for inferring the temperature of said catalyst by determining the power delivered to said catalytic converter, and releasing said actuator when the determined power level reaches a predetermined threshold value.

13. The invention as defined in claim 12 wherein said monitor comprises means for calculating power delivered to the catalytic converter as a function of alternator output voltage, alternator field current and engine speed.