Ultrasonic lipectomy probe and method for manufacture

• US 5,527,273 A
• Filed: 10/06/1994
• Issued: 06/18/1996
• Est. Priority Date: 10/06/1994
• Status: Expired due to Term

• Current Assignee: Misonix Incorporated (Smith & Nephew PLC)
• Original Assignee: Misonix Incorporated (Smith & Nephew PLC)
• Inventors: Podany, Vaclav, Manna, Ronald R.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): NGUYEN, ANH TUAN TUONG
• Application Number:
  US08/319,285
• Time in Patent Office: 621 Days
• Field of Search: 604/22, 604/902, 606/46, 607/97, 607/115, 128/662.03, 128/662.06, 601/2
• US Class Current: 604/22
• CPC Class Codes: A61B 17/22012 in direct contact with, or very close to, the obstruction or concrement for removing obstructions in blood vessels by laser A61B18/245
• CPC Class Codes: A61B 2017/320073 probe
• CPC Class Codes: A61B 2017/320077 double edge blade, e.g. reciprocating
• CPC Class Codes: A61B 2017/320078 Tissue manipulating surface
• CPC Class Codes: A61B 2017/32008 preventing clogging of suction channel
• CPC Class Codes: A61M 1/84 Drainage tubes; Aspiration tips for negative pressure wound therapy A61M1/90; for surgical cutting instruments A61B17/32
• CPC Class Codes: A61M 1/89 Suction aspects of liposuction surgical cutting instruments A61B17/32
• CPC Class Codes: A61M 2202/0014 removed from the body
• CPC Class Codes: A61M 2202/08 Lipoids
• CPC Class Codes: Y10S 604/902 Suction wands

Abstract

An ultrasonic lipectomy probe device comprises, in accordance with the present invention, a shank having a proximal end and a distal end, a connector at the proximal end of the shank for connecting the shank to a source of ultrasonic vibrational energy, and an enlarged head at the distal end of the shank. The probe head has a width, in a first direction, substantially larger than an outer diameter of the shank at the distal end thereof. In addition, the head has a thickness, in a second direction essentially orthogonal with respect to the first direction, substantially equal to the outer diameter of the shank. Accordingly, the probe head is flattened, for facilitating the removal of fat in accordance with the present invention. In most applications, the shank is provided with a longitudinally extending channel, while the head may be provided with a pair of inlet bores communicating with the channel and extending at substantial angles to the channel on substantially opposite sides thereof.

Claims

1. An ultrasonic lipectomy probe device comprising:

a shank having a proximal end and a distal end;

means at said proximal end of said shank for connecting said shank to a source of ultrasonic vibrational energy; and

an enlarged head at said distal end of said shank;

wherein said shank is provided with a longitudinally extending channel, said head being provided with at least one inlet bore communicating with said channel and extending at a substantial angle to said channel.

2. The device defined in claim 1 wherein said head includes a recess, said distal end of said shank being inserted in said recess.

3. The device defined in claim 2 wherein said shank is provided with a longitudinally extending channel, said head being provided with a pair of inlet bores communicating with said channel and extending at substantial angles to said channel on substantially opposite sides thereof.

4. The device defined in claim 1 wherein said shank includes at least one section of reduced external diameter at said distal end for amplifying an amplitude of vibration at said head relative to a magnitude of vibration at said proximal end of said shank.

5. The device defined in claim 1 wherein said longitudinally extending channel has a diameter which is greater at said proximal end of said shank than at said distal end of said shank.

6. The device defined in claim 1 wherein said shank includes a proximal section of a first external diameter, a central section of a second external diameter and a distal section of a third external diameter, said first external diameter being greater than said second external diameter, said second external diameter being greater than said third external diameter, whereby power output of the device is increased.

7. An ultrasonic lipectomy probe device comprising:

a shank having a proximal end and a distal end;

means at said proximal end of said shank for connecting said shank to a source of ultrasonic vibrational energy; and

an enlarged head at said distal end of said shank, wherein said head includes a plug element inserted into a recess in said distal end of said shank.

8. An ultrasonic lipectomy probe device comprising:

a shank having a proximal end and a distal end;

means at said proximal end of said shank for connecting said shank to a source of ultrasonic vibrational energy; and

an enlarged head at said distal end of said shank, wherein said head has a width, in a first direction, substantially larger than an outer diameter of said shank at said distal end thereof, said head having a thickness, in a second direction essentially orthogonal with respect to said first direction, substantially equal to said outer diameter of said shank.

9. The device defined in claim 8 wherein said shank is provided with a longitudinally extending channel, said head being provided with a pair of inlet bores communicating with said channel and extending at substantial angles to said channel.

10. The device defined in claim 9 wherein said inlet bores extend at substantial angles to said channel on substantially opposite sides thereof.

11. The device defined in claim 8 wherein said first direction and said second direction are both substantially orthogonal to said channel.

12. The device defined in claim 8 wherein said head includes a recess receiving said distal end of said shank.

13. The device defined in claim 8 wherein said shank includes a plurality of distinct shank pieces joined to one another at an antinode.

14. An ultrasonic lipectomy probe device comprising:

a shank having a proximal end and a distal end;

means at said proximal end of said shank for connecting said shank to a source of ultrasonic vibrational energy; and

an enlarged head at said distal end of said shank, said shank including a plurality of distinct shank pieces joined to one another at an antinode, said shank being provided with a longitudinally extending bore having a plurality of diameters decreasing from said proximal end towards said distal end.

15. A method for manufacturing an ultrasonic lipectomy probe, comprising the steps of:

providing an elongate shank section;

forming a longitudinally extending channel in said shank section;

providing a plug element with at least one inlet bore; and

inserting said plug element into said channel at a distal end of said shank section so that said bore communicates with said channel and so that said bore extends at a substantial angle to said channel.

16. The method defined in claim 15, further comprising the step of bonding said plug element to said shank section upon completion of said step of inserting.

17. The method defined in claim 16 wherein said step of bonding includes at least one of the following steps:

beam welding said plug element to said shank section;

brazing said plug element to said shank section; and

gluing said plug element to said shank section.

18. The method defined in claim 15 wherein said plug element is provided with an external screw thread, further comprising the step of forming an internal screw thread at said distal end of said channel, said step of inserting including the step of screwing said plug element into said channel.

19. A method for manufacturing an ultrasonic lipectomy probe, comprising the steps of:

providing an elongate first shank section and an elongate second shank section; and

connecting said first shank section to said second shank section at a junction point to form a completed probe shank, said first shank section and said second shank section having predetermined lengths so that said junction point is located at an antinode of said probe shank.

20. The method defined in claim 19 wherein said step of connecting includes the step of bonding one end of said first shank section to a preselected end of said second shank section.

21. The method defined in claim 20 wherein said step of bonding includes at least one of the following steps:

beam welding said one end of said first shank section to said preselected end of said second shank section;

brazing said one end of said first shank section to said preselected end of said second shank section; and

gluing said one end of said first shank section to said preselected end of said second shank section.

22. The method defined in claim 19, further comprising the steps of:

providing said first shank section with means at one end of said first shank section for connecting said first shank section to a source of ultrasonic vibrational energy; and

forming longitudinally extending channels in said first shank section and said second shank section,

said step of connecting including the step of connecting another end of said first shank section to a first end of said second shank section at said junction point so that the channels in said first shank section and said second shank section communicate with one another in the completed ultrasonic probe shank.

23. The method defined in claim 22 wherein one of said another end and said first end is provided with an external screw thread and the other of said another end and said first end is provided with an internal screw thread, further comprising the step of screwing said first shank section and said second shank section to one another.

24. The method defined in claim 19, further comprising the steps of:

forming an incision in a skin surface of a patient;

upon connection of said first shank section to said second shank section, inserting a distal end segment of said probe shank through said incision and into subcutaneous adipose tissues of the patient;

upon insertion of said distal end segment through said incision, generating an ultrasonic pressure wave at a proximal end of said probe shank;

transmitting said ultrasonic wave through said probe shank to establish a longitudinal standing wave therein;

producing cavitation bubbles at a distal tip of said probe shank in response to said standing wave; and

by virtue of the production of said cavitation bubbles, liquefying adipose tissues of the patient at a surgical site located distally of said distal tip.

25. An ultrasonic lipectomy method comprising the steps of:

providing an ultrasonic lipectomy probe device comprising a shank having a proximal end and a distal end, means at said proximal end of said shank for connecting said shank to a source of ultrasonic vibrational energy, and an enlarged head at said distal end of said shank;

forming an incision in a skin surface of a patient;

inserting said head and a distal end segment of said shank through said incision and into subcutaneous adipose tissues of the patient;

upon insertion of said head through said incision, generating an ultrasonic pressure wave at said proximal end of said shank;

transmitting said ultrasonic wave through said shank to establish a longitudinal standing wave therein;

producing cavitation bubbles at said head in response to said standing wave;

by virtue of the production of said cavitation bubbles, liquefying adipose tissues of the patient at a surgical site located distally of said head; and

during said steps of generating, transmitting, producing and liquefying, manipulating said probe device from outside the patient so that said head moves from side to side.

26. The method defined in claim 25 wherein said shank has a channel extending longitudinally from said proximal end to said distal end, further comprising the step of applying suction to said channel during said step of manipulating, thereby aspirating the liquefied adipose tissues from said surgical site through said channel.

27. The method defined in claim 26 wherein said head is provided with a pair of inlet bores communicating with said channel and extending at substantial angles to said channel, further including the step of aspirating the liquefied adipose tissues from said surgical site through said inlet bores and into said channel.