Automotive diagnostic tool

• US 5,532,927 A
• Filed: 09/02/1993
• Issued: 07/02/1996
• Est. Priority Date: 07/27/1990
• Status: Expired due to Fees

• Current Assignee: V L Churchill Limited
• Original Assignee: V L Churchill Limited
• Inventors: Marley, Christopher, Pink, David
• Primary Examiner(s): ZANELLI, MICHAEL J
• Application Number:
  US07/988,110
• Time in Patent Office: 1,034 Days
• Field of Search: 364/551.01, 364/424.03, 364/424.04, 364/483, 73/117.2, 73/117.3
• US Class Current: 701/34
• CPC Class Codes: G01R 31/007 using microprocessors or computers

Abstract

An apparatus (16) for diagnosing faults in the electrical circuit of a motor vehicle which has a microprocessor (90) connected to a wiring harness (10) of a vehicle for controlling selected operations of the vehicle as a diagnostic microprocessor (22) which is coupled to the vehicle microprocessor (90) and wiring harness (10) by way of a multipin connector (14) and either an autotest circuit (44) or a manual breakout box (42) and reference probe (18). The microprocessor (22) also has a further test probe (20) for connection to the various terminals in the wiring harness (10). A plugin module (28) stores information particular to the vehicle and the test and the diagnostic microprocessor (22) monitors the vehicle microprocessor (90) and interprets any fault signals received from this using the information in the plugin module (28) to carry out a diagnostic test of the vehicle wiring harness (10) to locate the fault. The diagnostic test may include user interface through a display (24 ) and a keypad (30) which allows user input in response to selected displays generated on the display (24) by the microprocessor (22).

Claims

1. A method of diagnosing fault in an electrical circuit of a motor vehicle having a microprocessor connected to a wiring harness of the vehicle for controlling selected operations of the vehicle, the method using a diagnostic apparatus having:

a diagnostic microprocessor,

connector means for connection between said vehicle microprocessor and said wiring harness for connecting said diagnostic microprocessor to said electrical circuit, said connector means selectively connecting one of an autotest unit and a manual breakout box and with reference probe means for connecting said diagnostic microprocessor to said manual breakout box;

store means for storing data including control data representative of selected parameters specific to said electrical circuit;

test probe means for connecting said diagnostic microprocessor to selected locations in said electrical circuit;

display means for displaying user information; and

keypad means for enabling user input to said diagnostic microprocessor;

the method comprising;

(a) monitoring signals from said vehicle microprocessor to detect fault signals;

(b) selecting control data from said stored data representative of preselected parameters specific to said electrical circuit in response to receipt of a fault signal; and

(c) commencing a preselected diagnostic check of said electrical circuit;

wherein said preselected diagnostic check comprises carrying out one of the following steps in dependence on said control data;

(c1) where said control data is text only, generating a fault diagnostic display on said display means in the form of text and awaiting a user key entry on said keypad;

or

(c2) where said control data requires the user to carry out a test measurement, monitoring said connector means for the presence of one of said autotest unit and said manual breakout box and prompting the user by a display on said display means in response to said diagnostic microprocessor detecting the presence of said manual breakout box.

2. A method according to claim 1 wherein said test measurement is a continuity test between said connector means and a selected terminal of a selected connector of the electrical circuit;

and the step (c2) comprises;

(d1a) in response to a detection of an autotest unit, prompting a user to connect said test probe to the selected terminal of said selected connector;

(d1b) in response to the presence of a manual breakout box, prompting a user to connect said test probe to the selected terminal of said selected connector and prompting the user to connect said reference probe to a selected terminal in said breakout box means; and

(d1c) monitoring the continuity of said electrical circuit between said connector means and said test probe and generating a response signal in dependence on said continuity.

3. A method according to claim 2 further comprising (e) comparing said response signal with said selected parameters and generating a PASS/FAIL signal in dependence on said comparison.

4. A method according to claim 3 further comprising (f) monitoring said keypad means for a preselected user key entry and repeating steps (d2) and (e) in the absence thereof.

5. A method according to claim 3 further comprising (f) monitoring said keypad means for a preselected user key entry and repeating steps (d1 to (f) for subsequent terminals of said selected connector in response to said user key entry validating a PASS signal.

6. A method according to claim 1 wherein step (c1) comprises (g) commencing a second preselected diagnostic check in dependence on said key entry.

7. A method according to claim 1 wherein step (c2) comprises (i) selecting at least one terminal of said connector means in dependence on said control data and monitoring a preselected parameter of said electrical circuit at said at least one select terminal.

8. A method according to claim 7 wherein said step (i) comprises selecting two terminals of said connector means in dependence on said control data and monitoring a preselected parameter of said electrical circuit across said two selected terminals.

9. A method according to claim 7 wherein said preselected parameter is one of the duty cycle, pulse width, frequency and voltage of a signal at said selected terminal.

10. A method according to claim 7 further comprising repeating step (i) a preselected number of times.

11. A method according to claim 7 wherein in response to the presence of a manual breakout box the method further comprises, prior to step (i), the step of (h) generating a display indicating two terminals on said breakout box from which measurements are to be taken and prompting the user to connect said reference and test probes to said terminals.

12. A method according to claim 11 further comprising (k) monitoring said keypad means for a preselected user key entry and repeating step (i) or repeating steps (h) and (i) in the absence thereof.

13. A method according to claim 11 wherein said preselected diagnostic check comprises the step of (l) generating a display on said display means requesting the user to confirm said key entry in response to said key entry not confirming said PASS/FAIL signal, monitoring said keypad means for a further preselected user key entry and repeating steps (i) or steps (h) and (i) in response to the lack of confirmation.

14. A method according to claim 7 further comprising (j) comparing said monitored said preselected parameter with a reference value from said control data and generating a PASS/FAIL signal in response thereto.

15. A method according to claim 11 further comprising (k) monitoring said keypad means for a preselected user key entry, comparing said key entry with said PASS/FAIL signal and carrying out a preselected operation in dependence on said comparison.

16. A method according to claim 15 wherein said preselected operation comprises the step of (l) generating a display on said display means requesting the user to confirm said key entry in response to said key entry not confirming said PASS/FAIL signal, monitoring said keypad means for a further preselected user key entry and terminating said preselected diagnostic check in response to said further preselected user key entry confirming said first mentioned user key entry.

17. An apparatus for diagnosing faults in an electrical circuit of a motor vehicle having a microprocessor connected to a wiring harness of the vehicle for controlling selected operations of the vehicle, the apparatus comprising:

a diagnostic microprocessor;

connector means for connection between said vehicle microprocessor and said wiring harness for connecting said diagnostic microprocessor to said electrical circuit, said connector means selectively connecting one of an autotest unit and a manual breakout box and reference probe means for connecting said diagnostic microprocessor to said manual breakout box;

store means for storing data representative of selected parameters specific to said electrical circuit;

test probe means for connecting said diagnostic microprocessor to selected locations in said electrical circuit;

display means for displaying user information; and

keypad means for enabling user input to said diagnostic microprocessor.