Self-contained drop-in component

• US 5,559,676 A
• Filed: 06/07/1995
• Issued: 09/24/1996
• Est. Priority Date: 06/07/1995
• Status: Expired due to Fees

• Current Assignee: Nv Ballon Express
• Original Assignee: Gessaman, Martin J.
• Inventors: Gessaman, Martin J.
• Primary Examiner(s): Picard, Leo P.
• Assistant Examiner(s): Dinkins, Anthony
• Application Number:
  US08/475,988
• Time in Patent Office: 475 Days
• Field of Search: 361/728, 361/736, 361/738, 361/752, 361/753, 361/757, 361/816, 361/818, 361/820, 361/821, 361/212, 361/220, 361/744, 361/784, 361/790, 361/748, 174/35 R, 174/35 GC, 174/50, 174/52.1, 174/35 TS, 174/52.4, 174/51, 174/35 MS, 379/437, 379/440, 439/88, 439/108, 439/109, 439/607-610, 455/90, 455/89, 455/300, 455/301, 257/659, 257/660, 257/728
• US Class Current: 361/752
• CPC Class Codes: H05K 1/0243 Printed circuits associated with mounted high frequency components
• CPC Class Codes: H05K 1/141 One or more single auxiliary printed circuits mounted on a main printed circuit, e.g. modules, adapters H05K1/142 and H05K1/147 take precedence
• CPC Class Codes: H05K 2201/049 PCB for one component, e.g. for mounting onto mother PCB
• CPC Class Codes: H05K 2201/10371 Shields or metal cases
• CPC Class Codes: H05K 3/3426 characterised by the leads
• CPC Class Codes: H05K 3/3447 Lead-in-hole components H05K3/3415 takes precedence
• CPC Class Codes: H05K 3/368 parallel to each other H05K3/361 takes precedence
• CPC Class Codes: H05K 9/0032 having multiple parts, e.g. frames mating with lids

Abstract

A housing for circuitry is provided which includes a base in the form of a printed circuit board having a plurality of apertures therethrough which extend about the periphery thereof. A side rail includes legs each of which extends through a respective base aperture and is bent against an external surface of the base. The side rail also includes clips into which the side of a cover is inserted to enclose the housing.

Claims

1. A self contained drop-in component, comprising:

a first printed circuit board removably attachable to a second printed circuit board, said first printed circuit board having a self-contained circuit including an input and an output electrically and mechanically connected to said self-contained circuit and electrically and mechanically connectable to and disconnectable from a circuit of said second printed circuit board, said first printed circuit board having an edge which forms a periphery of said component, said first printed circuit board having a plurality of apertures extending therethrough adjacent said periphery;

a side rail adjacent said periphery and comprising a plurality of legs extending in a first direction and a plurality of clips extending in an opposite second direction, respective legs of said plurality of legs extending through respective apertures of said plurality of apertures, one or more of said respective legs comprising a length which is folded against a conductive portion of a surface of said first printed circuit board which is external of said component; and

said side rail peripherally enclosing said self-contained circuit; and

a cover comprising a side which is attached to said side rail by said plurality of clips, said printed circuit board, side rail and cover comprising a housing having a housing cavity in which said self-contained circuit is positioned.

2. The self-contained drop-in component of claim 1 wherein said input comprises at least one first connector which extends out of said housing from said housing cavity, and further wherein said output comprises at least one second connector which extends out of said housing from said housing cavity.

3. The self-contained drop-in component of claim 2 wherein said at least one first connector and said at least one second connector each comprises a first segment which is folded against said surface of said first printed circuit board which is external of said component.

4. The self-contained drop-in component of claim 1 wherein each length of said one or more of said respective legs comprises a distal end which extends beyond said edge of said first printed circuit board.

5. The self-contained drop-in component of claim 3 wherein each first segment of said at least one first connector and said at least one second connector each comprises a distal end which extends beyond said edge of said first printed circuit board.

6. The self-contained drop-in component of claim 5 wherein each length of said one or more of said respective legs comprises a distal end which extends beyond said edge of said first printed circuit board.

7. The self-contained drop-in component of claim 3 wherein said first printed circuit board comprises at least one first connector hole and at least one second connector hole, said at least one first connector and said at least one second connector each comprising a second segment which extends at about 90°

relative to said surface of said first printed circuit board which is external of said component, each second segment of said at least one first connector extending into a first connector hole of said at least one first connector hole and being electrically connected to said self-contained circuit, and each second segment of said at least one second connector extending into a second connector hole of said at least one second connector hole and being electrically connected to said self-contained circuit.

8. The self-contained drop-in component of claim 7 wherein a first electrically conductive material lines each first connector hole and is electrically and mechanically connected to said self-contained circuit and a respective second segment of said at least one first connector, and further wherein a second electrically conductive material lines each second connector hole and is electrically and mechanically connected to said self-contained circuit and a respective second segment of said at least one second connector.

9. The self-contained drop-in component of claim 8 wherein each respective aperture of said plurality of apertures is lined with an electrically conductive material.

10. The self-contained drop-in component of claim 1 wherein each respective aperture of said plurality of apertures is lined with an electrically conductive material.

11. The self-contained drop-in component of claim 2 wherein said at least one first connector and said at least one second connector each comprise a pin which extends out of said housing from said housing cavity.

12. The self-contained drop-in component of claim 11 wherein said pin extends at about 90°

relative to said surface of said first printed circuit board.

13. The self-contained drop-in component of claim 12 wherein said pin includes a first length which extends into said housing cavity, a second length which extends out of said housing cavity, and a shoulder positioned between said first length and said second length, said shoulder engaging said surface.

14. The self-contained drop-in component of claim 13 wherein said first length comprises an end which is spaced from said shoulder, said end being flattened to hold said pin in place.

15. The self-contained drop-in component of claim 14 wherein each length of said one or more of said respective legs comprises a distal end which extends beyond said edge of said first printed circuit board.

16. The self-contained drop-in component of claim 15 wherein said first printed circuit board comprises at least one first connector hole and at least one second connector hole, said first length of said pin of said at least one first connector, and said first length of said pin of said at least one second connector, extending into a first connector hole of said at least one first connector hole and being electrically connected to said self-contained circuit, and into a second connector hole of said at least one second connector hole and being electrically connected to said self-contained circuit, respectively.

17. The self-contained drop-in component of claim 16 wherein a first electrically conductive material lines each first connector hole and is electrically and mechanically connected to said self-contained circuit and a respective first length of said pin of said at least one first connector and further wherein a second electrically conductive material lines each second connector hole and is electrically and mechanically connected to said self-contained circuit and a respective first length of said pin of said at least one second connector.

18. The self-contained drop-in component of claim 17 wherein each respective aperture of said plurality of apertures is lined with an electrically conductive material.

19. A method of fabricating a self-contained drop-in component comprising the steps of:

forming a plurality of self-contained circuits upon a length of printed circuit board, each self-contained circuit comprising an input and an output extending therefrom;

forming a periphery of apertures, which extend through said length of printed circuit board, around each self-contained circuit of said plurality of self-contained circuits;

dividing said length of printed circuit board into a plurality of individual printed circuit boards, each individual printed circuit board comprising a self-contained circuit surrounded by a periphery of apertures;

cutting a length of side rail into a plurality of segments of side rail, each segment of said plurality of segments comprising a plurality of legs which extend in a first direction and a plurality of clips which extend in an opposite second direction;

forming each segment of said plurality of segments of side rail into a configuration and peripheral size which is substantially the same as a configuration and peripheral size of an individual printed circuit board of said plurality of individual printed circuit boards;

inserting each leg of said plurality of legs of each segment into a respective aperture of said periphery of apertures of a respective individual printed circuit board;

folding a length of at least one leg of said plurality of legs against a conductive portion of a surface of a respective individual printed circuit board of said plurality of individual printed circuit boards which is external of said component; and

attaching a cover to each segment by inserting a side of said cover into respective clips of said plurality of clips.

20. A method of fabricating a self-contained drop-in component comprising the steps of:

forming a self-contained circuit upon a length of printed circuit board, said self-contained circuit comprising an input and an output extending therefrom;

forming a periphery of apertures, which extend through said length of printed circuit board, around a peripheral edge of said length of printed circuit board;

cutting a length of side rail into a segment of side rail, said segment of side rail comprising a plurality of legs which extend in a first direction and a plurality of clips which extend in an opposite second direction;

forming said segment of side rail into a configuration and peripheral size which is substantially the same as a configuration and peripheral size of said length of printed circuit board;

inserting each leg of said plurality of legs of said segment of side rail into a respective aperture of said periphery of apertures of said length of printed circuit board;

folding a length of at least one leg of said plurality of legs against a conductive portion of a surface of said length of printed circuit board which is external of said component; and

attaching a cover to said segment of side rail by inserting a side of said cover into respective clips of said plurality of clips.