Power conversion array applying small sequentially switched converters in parallel

• US 5,563,780 A
• Filed: 12/08/1993
• Issued: 10/08/1996
• Est. Priority Date: 12/08/1993
• Status: Expired due to Term

• Current Assignee: Murata Power Solutions Incorporated (Murata Manufacturing Co Limited)
• Original Assignee: International Power Systems, Inc
• Inventors: Goad, Stephen D.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US08/164,097
• Time in Patent Office: 1,035 Days
• Field of Search: 363/65, 363/71, 363/20, 363/21, 363/39, 363/40, 323/271, 323/272, 307/82
• US Class Current: 363/71
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence
• CPC Class Codes: H02M 3/285 Single converters with a plurality of output stages connected in parallel parallel operation of a plurality of converters in dc distribution networks H02J1/10

Abstract

Decreased input and output ripple current and ripple voltage on a switched mode power conversion array is realized at high power levels and frequencies by coupling an input power signal across an input capacitance to which a plurality of smaller power converter circuits are coupled in parallel. The converter circuits may have any topology now known or later devised. Each of the converter circuits are sequentially operated in a phase shifted manner across the period of the conversion frequency in a time overlapping relationship. For example, if there are N converters and the period of the conversion frequency is T, each converter circuit is triggered or switched at a phase shift corresponding to a time increment of T/N delayed with respect to the preceding or subsequent converter. The output of each of the converters is then coupled in parallel to an output capacitance. The operation of the converters may each be regulated in any manner now known or later devised and are shown in the illustrated embodiment as being pulse width modulated to provide a regulated output.

Claims

1. A power conversion array comprising:

an input capacitance;

an output capacitance;

a plurality of converters, N in number, each having an input coupled in parallel to said input capacitance and an output coupled in parallel to said output capacitance, each of said converters for converting an input voltage to an output voltage using switched-mode power conversion, each of said plurality of converters operating at a conversion frequency having a period of T, and being phase shifted from each other by a time increment T/N so that each converter is switched on in a time overlapping relationship with at least one other of said plurality of converters;

whereby input and output current and voltage ripple is substantially reduced, frequency of operation of said array increased, and power capacity increased.

2. The power conversion array of claim 1 wherein each of said plurality of converters is switched on for a time period of Ton.

3. A power conversion array comprising:

an input capacitance;

an output capacitance;

a plurality of converters each having an input coupled in parallel to said input capacitance and an output coupled in parallel to said output capacitance, each of said converters for converting an input voltage to an output voltage using switched-mode power conversion, said plurality of converters operating at a conversation frequency and being phase shifted across one period of said conversion frequency so that each converter is switched on in a time overlapping relationship with at least one other of said plurality of converters; and

a control circuit and a clock circuit, said clock circuit generating a clock signal at said frequency of operation of said plurality of converters, said clock circuit being coupled to said control circuit, said control circuit providing a regulated control pulse to a delay circuit for generating a plurality of sequentially delayed switching pulses and coupled to each of said converters to sequentially switch said converters with said switching pulses;

whereby input and output current and voltage ripple is substantially reduced, frequency of operation of said array increased, and power capacity increased.

4. The power conversion array claim 3 wherein said delay circuit comprises a plurality of delay line modules coupled together in series, each delay line module providing a delayed trigger to initiate a next one of said delay line modules, each delay line module in turn generating a plurality of delayed trigger signals, said delay line modules being coupled to selected ones of said plurality of converters to provide said phase delayed switched mode operation of said converters.

5. The power conversion array claim 4 wherein said delay line module comprises a multiple tap delay line circuit and said delay circuit comprises a corresponding plurality of multiple line drivers, each said driver being coupled to a corresponding multiple of said converters to drive said converters on and off in response to said delayed trigger provided to said delay circuit.

6. The power conversion array of claim 3 wherein said regulated control pulse generated by said control circuit is a pulse width modulated signal.

7. A method of providing switched mode power conversion between an input capacitance and output capacitance comprising the steps of:

providing an input power signal;

sequentially coupling said input power signal through N switched mode converters coupled in parallel between said input and output capacitances;

generating a plurality of switching signals through a cascaded delay, and sequentially switching each one of said plurality of switched mode converters with a corresponding sequence of said switching signals, said input power signal being switched with an operating frequency having a time interval period T and being sequentially coupled through each of said N switched mode converters by the resulting predetermined phase shifts of operation of each converter within said period at intervals of T/N in at least partially time overlapping relationship; and

providing an output power signal at said output capacitance coupled in parallel with said outputs of said plurality of converters,

whereby high power operation at high frequency is obtained without frequency, size and temperature limitations.

8. A method of providing switched mode power conversion between an input capacitance and output capacitance comprising the steps of:

providing an input power signal;

sequentially coupling said input power signal through N switched mode converters coupled in parallel between said input and output capacitances;

generating a plurality of switching signals through a cascaded delay, and sequentially switching each one of said plurality of switched mode converters with a corresponding sequence of said switching signals, said input power signal being switched with an operating frequency having a period and being sequentially coupled in the same sequence to the output capacitance in response to the outstanding signals through each of said plurality of switched mode converters by the resulting predetermined phase shifts of operation of each converter within said period in at least partially time overlapping relationship; and

providing an output power signal at said output capacitance coupled in parallel with said outputs of said plurality of converters,

whereby high power operation at high frequency is obtained without frequency, size and temperature limitations.