Control system for air quality and temperature conditioning unit with high capacity filter bypass

• US 5,564,626 A
• Filed: 01/27/1995
• Issued: 10/15/1996
• Est. Priority Date: 01/27/1995
• Status: Expired due to Term

• Current Assignee: York International Corporation (Johnson Controls International plc)
• Original Assignee: York International Corporation (Johnson Controls International plc)
• Inventors: Reese, James A., Kettler, John P.
• Primary Examiner(s): Sollecito, John M.
• Application Number:
  US08/379,166
• Time in Patent Office: 627 Days
• Field of Search: 454/229, 454/158, 55/467, 55/212, 55/215, 55/312, 55/314, 55/471, 95/11, 95/19, 95/22, 62/186, 236/49.3
• US Class Current: 236/49.3
• CPC Class Codes: B01D 2257/708 Volatile organic compounds V.O.C.'s
• CPC Class Codes: B01D 2259/4508 for cleaning air in buildings
• CPC Class Codes: B01D 53/04 with stationary adsorbents B01D53/025 takes precedence
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/72 for controlling the supply of treated air, e.g. its pressure
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 2110/50 Air quality properties
• CPC Class Codes: F24F 2110/66 Volatile organic compounds [VOC]
• CPC Class Codes: F24F 2110/70 Carbon dioxide
• CPC Class Codes: F24F 2110/72 Carbon monoxide
• CPC Class Codes: F24F 3/044 Systems in which all treatment is given in the central station, i.e. all-air systems
• CPC Class Codes: F24F 8/10 by separation, e.g. by filtering
• CPC Class Codes: F24F 8/108 using dry filter elements
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An air conditioning unit is provided with a high capacity filtration system for removing pollutants from supply air, typically return air which has been recirculated from the conditioned area. A filter bypass passage and suitable flow control devices are provided so that supply air, typically fresh outdoor air, may be routed around the filtration system when minimal or no filtration is required. An air quality detector samples the air quality and positions the flow control devices to effect the most cost efficient operation of the air handling unit under the given operating conditions.

Claims

1. An air conditioning unit comprising:

a housing having an inlet opening and a discharge opening;

a filtration system, positioned within said housing, for filtering supply air traveling through a first passageway between the inlet and discharge openings, said filtration system having means for removing volatile organic compounds from said supply air;

a fan mounted within said housing for directing inlet air into the unit through said inlet opening and discharge air, out of said unit, through said discharge opening;

a bypass for routing inlet air through a second passageway between said inlet and discharge openings bypassing said filtration system; and

a flow control device for controlling a percentage of said inlet air passed through each of said first and second passageways based upon a quality of said inlet air.

2. The invention of claim 1, wherein said flow control device comprises a first section for regulating flow of said supply air through said filtration system in said first passageway and a second section for regulating flow of said supply air through said second passageway bypassing the filtration system, said first and second passageways receiving 100% of the inlet air.

3. The invention of claim 1, including an air quality detector operably coupled with said flow control device, said flow control device automatically adjusting an amount of inlet air passed through each of said first and second passageways in response to supply air filtration requirements determined by said detector.

4. The invention of claim 1, wherein said inlet opening includes return and outside air ports for receiving return and outside air, respectively, said flow control device further including flow control dampers proximate said return and outside air ports for controlling an amount of air passed through associated ports.

5. The invention of claim 1, wherein said filtration system comprises at least one of a high capacity mechanical filter, high capacity adsorptive filtration system and a gas phase filter.

6. The invention of claim 1, further comprising means for determining an incremental filtration cost corresponding to an incremental increase in an amount of inlet air passed through said first passageway and through said filtration system, said flow control device admitting said incremental increase of inlet air through said filtration system when said incremental filtration cost falls below a predefined level.

7. The invention of claim 1, said inlet air comprising outside and return air, said unit further comprising means for determining an incremental energy cost corresponding to an incremental increase in an amount of outside air admitted to form said inlet air, said flow control device maintaining said percentage of inlet air passed through each of said first and second passageways constant and admitting said incremental increase of outside air when said incremental energy cost falls below a predefined level.

8. The invention of claim 1, said inlet air comprising outside and return air, said unit further comprising:

means for determining a dilution preferred percentage change in an amount of outside air admitted and a filtration preferred percentage change in an amount of inlet air passed through said first passageway and said filtration system, and

means for adjusting said unit based upon one of said filtration and dilution preferred percentage changes depending upon a quality of said outside air.

9. An air conditioning unit comprising:

a housing having an inlet opening and a discharge opening;

a filtration system, positioned within said housing, for filtering supply air traveling through a first passageway between the inlet and discharge openings;

a fan mounted within said housing for directing inlet air into the unit through said inlet opening and discharge air, out of said unit, through the discharge opening;

a bypass for routing inlet air through a second passageway between said inlet and discharge openings bypassing said filtration system;

a flow control device for controlling a percentage of said inlet air passed through each of said first and second passageways based upon a quality of said inlet air; and

means for determining an incremental filtration cost corresponding to an incremental increase in an amount of inlet air passed through said first passageway and through said filtration system, said flow control device admitting said incremental increase of inlet air through said filtration system when said incremental filtration cost falls below a predefined level.

10. An air conditioning unit comprising:

a housing having an inlet opening and a discharge opening;

a filtration system, positioned within said housing, for filtering supply air traveling through a first passageway between the inlet and discharge openings;

a fan mounted within said housing for directing inlet air, comprised of outside and return air, into the unit through said inlet opening and discharge air, out of the unit, through the discharge opening;

a bypass for routing inlet air through a second passageway between said inlet and discharge openings bypassing said filtration system;

a flow control device for controlling a percentage of said inlet air passed through each of said first and second passageways based upon a quality of said inlet air;

means for determining a dilution preferred percentage change in an amount of outside air admitted and a filtration preferred percentage change in an amount of inlet air passed through said first passageway and said filtration system; and

means for adjusting said unit based upon one of said filtration and dilution preferred percentage changes depending upon a quality of said outside air.

11. An air conditioning unit comprising:

a housing having an inlet opening and a discharge opening;

a filtration system, positioned within said housing, for filtering supply air traveling through a first passageway between the inlet and discharge openings;

a fan mounted within said housing for directing inlet air, comprised of outside and return air, into the unit through said inlet opening and discharge air, out of the unit, through the discharge opening;

a bypass for routing inlet air through a second passageway between said inlet and discharge openings bypassing said filtration system;

a flow control device for controlling a percentage of said inlet air passed through each of said first and second passageways based upon a quality of said inlet air; and

means for determining an incremental energy cost corresponding to an incremental increase in an amount of outside air admitted to form said inlet air, said flow control device maintaining said percentage of inlet air, passed through each of said first and second passageways, constant and admitting said incremental increase of outside air when said incremental energy cost falls below a predefined level.

12. An air conditioning unit comprising:

a housing having an inlet opening and a discharge opening;

a filtration system, positioned within said housing, for filtering supply air traveling through a first passageway between the inlet and discharge openings;

a fan mounted within said housing for directing inlet air into the unit through said inlet opening and discharge air, out of the unit, through the discharge opening;

a bypass for routing inlet air through a second passageway between said inlet and discharge openings bypassing said filtration system; and

a flow control device for dividing flow of said inlet air between said first and second passageways in proportion to a seused quality of said inlet air, wherein said first passageway receives a first percentage of said inlet air and said second passageway receives a second percentage of said inlet air.

13. The invention of claim 12, including an air quality detector operably coupled with said flow control device, said flow control device automatically adjusting an amount of inlet air passed through each of said first and second passageways in response to supply air filtration requirements defined by said detector.