Methods and apparatus for use in ultrasonic ranging

• US 5,568,449 A
• Filed: 09/02/1994
• Issued: 10/22/1996
• Est. Priority Date: 09/02/1994
• Status: Expired due to Fees

• Current Assignee: ADS Services Incorporated, Thomas K. Regan, U.S. Test, Inc.
• Original Assignee: U.S. Test, Inc.
• Inventors: Berjaoui, Samir W., Rountree, Steven P.
• Primary Examiner(s): Pihulic, Daniel T.
• Application Number:
  US08/307,292
• Time in Patent Office: 781 Days
• Field of Search: 367/99, 367/908, 367/902, 73/290 V, 73/40.5 A, 73/40, 340/621
• US Class Current: 367/99
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01F 23/2968 Transducers specially adapted for acoustic level indicators
• CPC Class Codes: G01F 25/20 of apparatus for measuring liquid level
• CPC Class Codes: G01M 3/24 using infrasonic, sonic, or ultrasonic vibrations
• CPC Class Codes: G01S 15/88 Sonar systems specially adapted for specific applications seismic or acoustic prospecting or detecting G01V1/00
• CPC Class Codes: G01S 2007/52014 involving a reference reflector integrated in the sensor or transducer configuration
• CPC Class Codes: G01S 7/52004 Means for monitoring or calibrating short-range imaging G01S7/5205
• CPC Class Codes: G01S 7/521 Constructional features
• CPC Class Codes: G01S 7/527 Extracting wanted echo signals Doppler systems G01S15/50
• CPC Class Codes: Y10S 367/902 Speed of sound compensation
• CPC Class Codes: Y10S 367/908 Material level detection, e.g. liquid level

Abstract

An ultrasonic probe utilized in an ultrasonic ranging system for determining fluid volume and/or fluid leakage in an underground storage tank, as well as monitoring fluid inventory, is provided which is characterized by (i) having its calibration reflectors positioned whereby each of the secondary echo packets formed by the calibration reflectors of the ultrasonic probe becomes imbedded into the trailing edge of a primary echo packet of another calibration reflector or to cause its secondary echo packet to be detected by the transducer after the transducer has detected a primary echo packet associated with the fluid surface, (ii) each of the calibration reflectors being positioned perpendicular to and offset from the longitudinal axis of the probe body, (iii) an ultrasonic sound wave dampening member fixedly positioned in the probe body between the transducer assembly and the tank bottom, the wave dampening member having a surface facing toward the transducer assembly wherein the surface is configured to dampen sound waves striking the surface before the sound waves are reflected from the surface, or (iv) the transducer assembly comprising a transducer body in which is housed a piezoelectric crystal oriented perpendicular to the longitudinal axis of the prove body, wherein the transducer body is structured to dampen selected ultrasonic sound waves which emanate from the crystal.

Claims

1. In an ultrasonic probe for use in an ultrasonic ranging system measuring the fluid level of a fluid in a cavity of a container, wherein said probe having an elongated member having a top end and a lower end, said elongated member vertically fixable to said container to position said lower end within said container cavity below said fluid level, at least one calibration reflector fixedly attached to said elongated member below said fluid level, a transducer assembly positioned a known distance from a bottom surface of said container forming said cavity, and between said lower end and all of said calibration reflectors for transmitting a packet of ultrasonic sound waves and for detecting primary and secondary echo packets reflected from each of said calibration reflectors and from said fluid level, the improvement to which comprises:

each of said calibration reflectors positioned to cause its secondary echo packet to be imbedded in the trailing edge of a primary echo packet of another calibration reflector prior to a time when said transducer has detected a primary echo packet associated with said fluid level.

2. An ultrasonic probe according to claim 1 wherein the improvement to which further comprises:

each of said calibration reflectors positioned offset from an axis extending perpendicularly and vertically from said transducer assembly.

3. An ultrasonic probe according to claim 2 wherein the improvement to which further comprises:

an ultrasonic sound wave dampening member fixedly attached to said elongated member between said transducer assembly and said bottom surface, said wave dampening member having a trapping surface facing toward said transducer assembly, said trapping surface configured to trap sound waves striking said trapping surface before said sound waves are reflected from said trapping surface back toward said transducer assembly.

4. An ultrasonic probe according to claim 2 wherein the improvement to which further comprises:

said transducer assembly comprising a transducer body in which is housed a piezoelectric crystal aligned with said axis, wherein said transducer body is structured to trap any ultrasonic sound waves which are outside an active radiating surface of said transducer body.

5. An ultrasonic probe according to claim 2 wherein the improvement to which further comprises:

an ultrasonic sound wave dampening member fixedly attached to said elongated member between said transducer assembly and said bottom surface, said wave dampening member having a trapping surface facing toward said transducer assembly, said trapping surface configured to trap sound waves striking said trapping surface before said sound waves are reflected from said trapping surface back toward said transducer assembly, said transducer assembly comprising a transducer body in which is housed a piezoelectric crystal aligned with said axis, wherein said transducer body is structured to trap any ultrasonic sound waves which are outside an active radiating surface of said transducer body.

6. An ultrasonic probe according to claim 1 wherein the improvement to which further comprises:

an ultrasonic sound wave dampening member fixedly attached to said elongated member between said transducer assembly and said bottom surface, said wave dampening member having a trapping surface facing toward said transducer assembly, said trapping surface configured to trap sound waves striking said trapping surface before said sound waves are reflected from said trapping surface back toward said transducer assembly.

7. An ultrasonic probe according to claim 6 wherein the improvement to which further comprises:

said transducer assembly comprising a transducer body in which is housed a piezoelectric crystal aligned with said axis, wherein said transducer body is structured to trap any ultrasonic sound waves which are outside an active radiating surface of said transducer body.

8. An ultrasonic probe according to claim 1 wherein the improvement to which further comprises:

said transducer assembly comprising a transducer body in which is housed a piezoelectric crystal aligned with said axis, wherein said transducer body is structured to trap any ultrasonic sound waves which are outside an active radiating surface of said transducer body.

16. An ultrasonic probe according to claims 1, 2, 3, 4, 5, 6, 7, or 8 wherein there are two or more calibration reflectors positioned in the bottom half of said container cavity, and wherein those calibration reflectors positioned in said bottom half are vertically unequally spaced from one another.

17. An ultrasonic probe according to claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 or 15 wherein there are two or more calibration reflectors, each of said calibration reflectors sized and fixably attached to said elongated member to reflect said packet in a manner to produce primary echo packets whose peak strengths are approximately equal when detected by said transducer.

9. In an ultrasonic probe for use in an ultrasonic ranging system measuring the fluid level of a fluid in a tank cavity of known dimensions formed by walls having ceiling, sides and floor sections, wherein said probe having an elongated body provided with a passageway whose longitudinal axis extends from a top end of said elongated body to a lower end of said elongated body, said elongated body vertically fixable to position said bottom end within said tank cavity below said fluid level, at least one calibration reflector fixedly positioned in said elongated body below said fluid level, a transducer assembly positioned a known distance from a bottom surface of said tank cavity between said lower end and each of said calibration reflectors for transmitting a packet of ultrasonic sound waves within said body and for detecting primary and secondary echo packets reflected from each of said calibration reflectors and from said fluid level, the improvement to which comprises:

each of said calibration reflectors positioned offset from an axis extending perpendicularly and vertically from said transducer assembly.

10. An ultrasonic probe according to claim 9 wherein the improvement to which further comprises:

an ultrasonic sound wave dampening member fixedly attached to said elongated member between said transducer assembly and said bottom surface, said wave dampening member having a trapping surface facing toward said transducer assembly, said trapping surface configured to trap sound waves striking said trapping surface before said sound waves are reflected from said trapping surface back toward said transducer assembly.

11. An ultrasonic probe according to claim 9 wherein the improvement to which further comprises:

said transducer assembly comprising a transducer body in which is housed a piezoelectric crystal aligned with said axis, wherein said transducer body is structured to trap any ultrasonic sound waves which are outside an active radiating surface of said transducer body.

12. An ultrasonic probe according to claim 9 wherein the improvement to which further comprises:

an ultrasonic sound wave dampening member fixedly attached to said elongated member between said transducer assembly and said bottom surface, said wave dampening member having a trapping surface facing toward said transducer assembly, said trapping surface configured to trap sound waves striking said trapping surface before said sound waves are reflected from said trapping surface back toward said transducer assembly, said transducer assembly comprising a transducer body in which is housed a piezoelectric crystal aligned with said axis, wherein said transducer body is structured to trap any ultrasonic sound waves which are outside an active radiating surface of said transducer body.

18. An ultrasonic probe according to claims 3, 5, 6, 7, 10, 12, 13, or 14 wherein said surface of said ultrasonic sound dampening means is formed by a series of concentric rings of ridges.

19. An ultrasonic probe according to claims 3, 5, 6, 7, 10, 12, 13, or 14 wherein said ultrasonic sound dampening means is constructed from material that is chemically stable in said fluid.

20. An ultrasonic probe according to claims 4, 5, 7, 8, 11, 12, 14, or 15 wherein said transducer body is configured to form a partial cone shaped configuration cavity having a flat surface facing said bottom surface.

13. In an ultrasonic probe for use in an ultrasonic ranging system measuring the fluid level of a fluid in a tank cavity of known dimensions formed by walls having ceiling, sides and floor sections, wherein said probe having an elongated body provided with a passageway whose longitudinal axis extends from a top end of said elongated body to a lower end of said elongated body, said elongated body vertically fixable to position said bottom end within said tank cavity below said fluid level, at least one calibration reflector fixedly positioned in said elongated body below said fluid level, a transducer assembly positioned a known distance from said floor section between said lower end and each of said calibration reflectors for transmitting a packet of ultrasonic sound waves within said body and for detecting primary and secondary echo packets reflected from each of said calibration reflectors and from said fluid level, the improvement to which comprises:

an ultrasonic sound wave dampening member fixedly attached to said elongated member between said transducer assembly and said bottom surface, said wave dampening member having a trapping surface spaced apart from and facing toward said transducer assembly, said trapping surface configured to trap sound waves striking said trapping surface before said sound waves are reflected from said trapping surface back toward said transducer assembly.

14. An ultrasonic probe according to claim 13 wherein the improvement to which further comprises:

said transducer assembly comprising a transducer body in which is housed a piezoelectric crystal aligned with said axis, wherein said transducer body is structured to trap any ultrasonic sound waves which are outside an active radiating surface of said transducer body.

15. In an ultrasonic probe for use in an ultrasonic ranging system measuring the fluid level of a fluid in a tank cavity of known dimensions formed by walls having ceiling, sides and floor sections, wherein said probe having an elongated body provided with a passageway whose longitudinal axis extends from a top end of said elongated body to a lower end of said elongated body, said elongated body vertically fixable to position said bottom end within said tank cavity adjacent said floor section, at least one calibration reflector fixedly positioned in said elongated body below said fluid level, a transducer assembly positioned a known distance from said floor section between said lower end and each of said calibration reflectors for transmitting a packet of ultrasonic sound waves within said body and for detecting primary and secondary echo packets reflected from each of said calibration reflectors and from said fluid level, the improvement to which comprises:

said transducer assembly comprising a transducer body in which is housed a piezoelectric crystal aligned with said axis, wherein said transducer body is structured to trap any ultrasonic sound waves traveling in a given direction which are outside an active radiating surface of said transducer body and to propagate any sound waves traveling in said given direction which are inside said active radiating surface.

21. In an ultrasonic probe for use in an ultrasonic ranging system measuring the fluid level of a fluid in a cavity of a container, wherein said probe having an elongated member having a top end and a lower end, said elongated member vertically fixable to said container to position said lower end within said container cavity below said fluid level, at least one calibration reflector fixedly attached to said elongated member below said fluid level, a transducer assembly positioned a known distance from a bottom surface of said container forming said cavity, and between said lower end and all of said calibration reflectors for transmitting a packet of ultrasonic sound waves and for detecting primary and secondary echo packets reflected from each of said calibration reflectors and from said fluid level, the improvement to which comprises:

said transducer assembly including a transducer capable of directing an ultrasonic sound wave both to said fluid surface and to said bottom surface of said container.

22. An ultrasonic probe according to claim 21, wherein said transducer is capable of simultaneously directing an ultrasonic sound wave both to said fluid surface and said bottom surface of said container.