Traveling wire electric discharge machining apparatus capable of workpiece location determining and energy level adjustment

• US 5,573,681 A
• Filed: 07/20/1994
• Issued: 11/12/1996
• Est. Priority Date: 07/20/1993
• Status: Expired due to Term

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Iwai, Masayuki, Ishibashi, Yuji
• Primary Examiner(s): Evans, Geoffrey S.
• Application Number:
  US08/277,797
• Time in Patent Office: 846 Days
• Field of Search: 219/69.12, 219/69.17, 219/69.13
• US Class Current: 219/69.12
• CPC Class Codes: B23H 7/065 Electric circuits specially adapted therefor

Abstract

A traveling wire electric discharge machining apparatus machines a workpiece by applying periodic voltage pulses to a wire electrode while moving the wire electrode relative to the workpiece. A location on the workpiece is determined, according to a predetermined parameter. The location is before a change in machining direction of the workpiece. When the wire electrode is positioned at the determined location, a characteristic of the periodic voltage pulse is changed.

Claims

1. A traveling wire electric discharge machining apparatus comprising:

a wire for machining a workpiece to a predetermined shape according to a predetermined machining program;

a moving table for moving said workpiece relative to said wire;

an electric discharge unit for applying a periodic voltage pulse to said wire;

means for determining a location on said workpiece, said location determined in accordance with at least one predetermined parameter, and said location being positioned before a change in a machining direction point of said predetermined machining program; and

means for changing a characteristic of said periodic voltage pulse to gradually decrease the machining energy, while said wire is moving relative to said workpiece, from when said wire is at said location until prior to said wire reaching said machining direction change point.

2. The traveling wire electric discharge machining apparatus according to claim 1 which further comprises a means for determining an inter-electrode voltage, wherein said at least one predetermined parameter includes said inter-electrode voltage.

3. The traveling wire electric discharge machining apparatus according to claim 1 which further comprises a means for storing an original value of said periodic voltage pulse characteristic.

4. The traveling wire electric discharge machining apparatus according to claim 3 which further comprises a means for inputting data corresponding to a second location which is positioned after said change in a machining direction, wherein when said wire is positioned at said second location, said periodic voltage pulse characteristic is restored to said original value.

5. The traveling wire electric discharge machining apparatus according to claim 1 wherein said periodic voltage pulse characteristic is a period of said periodic voltage pulse.

6. A traveling wire electric discharge machining apparatus comprising:

a wire for machining a workpiece to a predetermined shape according to a predetermined machining program;

a moving table for moving said workpiece relative to said wire;

an electric discharge unit for applying a periodic voltage pulse to said wire;

means for determining an area on said workpiece, said area determined to include a machining direction changing point; and

means for gradually changing a period of said periodic voltage pulse while said wire is moving relative to said workpiece, when said wire is positioned within said area and prior to reaching said machining direction changing point.

7. The traveling wire electric discharge machining apparatus according to claim 6 wherein when said wire is positioned at a boundary of said area, said period is stepwisely changed from a first period to a second period.

8. The traveling wire electric discharge machining apparatus according to claim 7 wherein said first period is shorter than said second period.

9. The traveling wire electric discharge machining apparatus according to claim 7 which further comprises a means for storing said first period.

10. The traveling wire electric discharge machining apparatus according to claim 9 wherein when said wire is positioned at another boundary of said area after passing through said machining direction changing point said period is restored to said first period.

11. The traveling wire electric discharge machining apparatus according to claim 10 which further comprises a means for inputting data corresponding to a location of said another boundary of said area.

12. The traveling wire electric discharge machining apparatus according to claim 10 which further comprises a means for determining an inter-electrode voltage, wherein a location of said boundary of said area is determined in accordance with said inter-electrode voltage.

13. A method of machining a workpiece by discharging a traveling wire which is moved relative to said workpiece, said method comprising the steps of;

applying a periodic voltage pulse to said wire;

moving said wire relative to said workpiece in a machining direction according to a predetermined machining program;

determining a location on said workpiece upstream of a point at which the machining direction changes; and

as said wire is moving, changing a period of said periodic voltage pulse when said wire reaches said location.

14. The method according to claim 13 wherein said at least one predetermined parameter includes an inter-electrode voltage.

15. The method according to claim 13 which further comprises the step of stepwisely changing said period of said periodic voltage pulse from a first period to a second period when said wire is at said location.

16. The method according to claim 13 which further comprises the step of storing said first period, wherein when said wire is positioned at another location downstream of said point, said period is changed from said second period to said first period.