Apparatus for converting vibratory motion to electrical energy

• US 5,578,877 A
• Filed: 06/13/1994
• Issued: 11/26/1996
• Est. Priority Date: 06/13/1994
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Tiemann, Jerome J.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US08/258,869
• Time in Patent Office: 897 Days
• Field of Search: 310/15, 310/17, 310/28, 310/29, 310/31, 342/357, 342/457, 290/1 R, 290/42, 290/53, 290/54, 290/55
• US Class Current: 310/15
• CPC Class Codes: B61D 43/00 Devices for using the energy of the movements of the vehicles
• CPC Class Codes: G08G 1/127 to a central station ; Indicators in a central station
• CPC Class Codes: H02J 7/14 for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
• CPC Class Codes: H02K 35/00 Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit arrangements for handling mechanical energy structurally associated with generators H02K7/00, e.g. H02K7/06
• CPC Class Codes: Y02T 30/00 Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

Abstract

An apparatus for convening vibratory motion along a predetermined vibration axis to electrical energy comprises an enclosure having first and second opposite walls substantially parallel to one another. A magnet carrier structure in the enclosure also has first and second opposite walls substantially parallel to one another. A pair of springs suspend the carrier structure in the enclosure so that corresponding first walls and corresponding second walls, respectively, face one another with a predetermined spacing therebetween. The springs allow reciprocating movement of the carrier structure relative to the enclosure only along the vibration axis in response to the vibratory motion. Separate magnet sets, each comprising a row of permanent magnets, are attached to a respective outer surface of the first and second walls of the carrier structure for producing a respective magnet flux. Separate coil assembly sets, substantially configured and dimensioned like the magnet rows, are attached to a respective inner surface of the first and second walls of the enclosure and are situated to be magnetically coupled to a corresponding one of the separate magnet sets in order to produce electrical current due to magnetic flux changes whenever the carrier structure and the enclosure move reciprocally with respect to one another along the vibration axis.

Claims

1. Apparatus for converting vibratory motion along a predetermined vibration axis to electrical energy, said apparatus comprising:

an enclosure;

a magnet carrier structure in said enclosure;

suspension means for suspending said carrier structure in said enclosure, said suspension means allowing reciprocating movement of said carrier structure relative to said enclosure substantially along said vibration axis in response to the vibratory motion;

first and second magnet means attached to said carrier structure for producing a respective magnetic flux, each separate magnet means comprising a plurality of magnets arranged in rows, respectively, extending along a longitudinal axis situated at a predetermined angle relative to the vibration axis, the magnets in each of said magnet means being in spaced relationship with one another to have a predetermined magnet-row interspace between one another, and any two consecutive ones of said magnet rows having an opposite magnetic polarity with respect to one another; and

first and second coil assembly means, each of said coil assembly means comprising a plurality of coil assemblies attached to said enclosure and arranged in armature rows, each of said coil assembly means being situated to be magnetically coupled to separate ones of the first and second magnet means, respectively, for producing electrical current due to magnetic flux changes whenever the carrier structure and the enclosure move reciprocally with respect to one another along said vibration axis, each magnet of said first and second magnet means having two magnetic poles spaced substantially equidistantly from any of said coil assemblies, wherein in each of the armature rows each separate coil assembly is situated in spaced relationship with one another to have a predetermined armature-row interspace between one another, the predetermined magnet-row interspace and the armature-row interspace being sufficiently different from one another so that at any given position encountered while the carrier structure and the enclosure move reciprocally with respect to one another no more than about one of any of the magnet rows substantially corresponds with any one of the armature rows, thereby minimizing any detent effects.

2. The apparatus of claim 1 wherein the predetermined magnet-row interspace substantially corresponds to the width dimension of each magnet row.

3. The apparatus of claim 1 wherein the predetermined angle between the vibration axis and the longitudinal axis is about 90°

.

4. The apparatus of claim 3 wherein the magnet rows comprise permanent magnets.

5. The apparatus of claim 1 wherein each separate coil assembly comprises a plurality of armature rows extending along said longitudinal axis, each armature row being predeterminedly wrapped by a respective armature row winding.

6. The apparatus of claim 1 wherein said enclosure, comprises a predetermined ferromagnetic material.

7. The apparatus of claim 1 wherein each armature row comprises a predetermined ferromagnetic material.

8. The apparatus of claim 1 wherein said carrier structure comprises first and second opposite walls substantially parallel to one another, and wherein the magnet rows are affixed, respectively, to each of the first and second walls of said carrier structure, each magnet row on the first wall of said carrier structure having a predetermined displacement along said vibration axis with respect to each similarly situated magnet row on the second wall of said carrier structure.

9. The apparatus of claim 8 wherein either of said armature rows on said enclosure has substantially said predetermined displacement along said vibration axis with respect to the other similarly situated armature row on said enclosure.

10. The apparatus of claim 1 further comprising a rectifier circuit coupled to the coil assemblies to impart a predetermined rectification to the electrical current produced therein.

11. The apparatus of claim 10 wherein said carrier structure is adapted to contain a battery coupled to said rectifier circuit.

12. The apparatus of claim 10 wherein said battery and said carrier structure have a predetermined inertial mass chosen to optimize responsiveness to the vibratory motion along the vibration axis, thereby optimizing electrical power supplied to the battery from said rectifier circuit.

13. The apparatus of claim 1 wherein said suspension means comprises a pair of cantilever springs.

14. The apparatus of claim 13 wherein each cantilever spring provides a flexural direction substantially aligned with the vibration axis.

15. The apparatus of claim 1 wherein said suspension means comprises respective leaf springs.

16. Apparatus for converting vibratory motion along a predetermined vibration axis to electrical energy, said apparatus comprising:

an enclosure;

a coil assembly carrier structure in said enclosure;

flexural springs for suspending said coil assembly carrier structure in said enclosure, said flexural springs allowing reciprocating movement of said carrier structure relative to said enclosure substantially along said vibration axis in response to the vibratory motion;

separate magnet sets attached to said enclosure to produce a respective magnetic flux, each separate magnet set comprising a plurality of magnets arranged in rows extending along a longitudinal axis situated at a predetermined angle relative to the vibration axis and being in spaced relationship with one another to have a predetermined magnet-row interspace between one another; and

separate coil assembly sets attached to said carrier structure and situated to be magnetically coupled to separate ones of the magnet sets, respectively, to produce electrical current due to magnetic flux changes whenever the carrier structure and the enclosure move reciprocally with respect to one another along said vibration axis, each separate coil assembly set comprising a plurality of coil assemblies arranged in armature rows extending along said longitudinal axis and being in spaced relationship with one another to have a predetermined armature-row interspace between one another, each armature row being predeterminedly wrapped by a respective armature row winding.

17. The apparatus of claim 16 wherein the predetermined magnet-row interspace substantially corresponds to the width dimension of each magnet row.

18. The apparatus of claim 16 wherein any two consecutive ones of the magnet rows have an opposite magnetic polarity with respect to one another.

19. The apparatus of claim 18 wherein the predetermined angle between the vibration axis and the longitudinal axis is about 90°

.

20. The apparatus of claim 19 wherein the magnet rows comprise permanent magnets.

21. The apparatus of claim 16 wherein the first and second walls of said carrier structure and said enclosure, respectively, comprise a predetermined ferromagnetic material.

22. The apparatus of claim 16 wherein each armature row comprises a predetermined ferromagnetic material.

23. The apparatus of claim 21 wherein each magnet row on the inner surface of the first wall of said enclosure has a predetermined displacement along said vibration axis with respect to each similarly situated magnet row on the inner surface of the second wall of said enclosure.

24. The apparatus of claim 23 wherein each armature row on the outer surface of the first wall of said carrier structure has substantially said predetermined displacement along said vibration axis with respect to each similarly situated armature row on the outer surface of the second wall of said carrier structure.

25. The apparatus of claim 16 further comprising a rectifier circuit coupled to the coil assembly sets to impart a predetermined rectification to the electrical current produced therein.

26. The apparatus of claim 25 wherein said carrier structure is adapted to contain a battery coupled to said rectifier circuit.

27. The apparatus of claim 26 wherein said battery and said carrier structure have a predetermined inertial mass chosen to optimize responsiveness to the vibratory motion along the vibration axis, thereby optimizing electrical power supplied to the battery from said rectifier circuit.

28. The apparatus of claim 16 wherein said flexural springs comprise a pair of cantilever springs each having a flexural direction substantially parallel to the vibration axis.

29. A mobile tracking unit comprising:

a navigation set for generating data substantially corresponding to a respective vehicle position;

an electromagnetic radiation emitter for transmitting predetermined data associated with the vehicle to a remote location; and

an apparatus for converting vibratory motion along a predetermined vibration axis to electrical energy and coupled to energize said navigation set and said electromagnetic emitter during vehicle travel, said apparatus comprising;

an enclosure;

a magnet carrier structure in said enclosure;

suspension means for suspending said carrier structure in said enclosure, said suspension means allowing reciprocating movement of said carrier structure relative to said enclosure substantially along said vibration axis in response to the vibratory motion;

separate magnet means attached to said carrier structure for producing a respective magnetic flux, each separate magnet means comprising a plurality of magnet rows extending along a longitudinal axis situated at a predetermined angle relative to the vibration axis, said plurality of magnet rows being in spaced relationship with one another to have a predetermined magnet-row interspace between one another; and

separate coil assembly means attached to said enclosure and situated to be magnetically coupled to separate ones of the magnet means for producing electrical current due to magnetic flux changes whenever the carrier structure and the enclosure move reciprocally with respect to one another along said vibration axis, each separate coil assembly means comprising a plurality of armature rows extending along said longitudinal axis and being in spaced relationship with one another to have a predetermined armature-row interspace between one another, each armature row being predeterminedly wrapped by a respective armature-row winding;

the magnet-row interspace and the armature-row interspace being sufficiently different from one another so that at any given position encountered while the carrier structure and the enclosure move reciprocally with respect to one another no more than about one of any of the magnet rows substantially corresponds with any one of the armature rows, thereby minimizing any detent effects in said apparatus for converting vibratory motion along a predetermined vibration axis to electrical energy.

30. The mobile tracking unit of claim 29 wherein said navigation set comprises a GPS receiver.