Syringe actuation system

• US 5,584,814 A
• Filed: 01/26/1995
• Issued: 12/17/1996
• Est. Priority Date: 01/26/1995
• Status: Expired due to Fees

• Current Assignee: John F. Schlyer, Schuster, John H.
• Original Assignee: John F. Schlyer, Schuster, John H.
• Inventors: Schuster, John H., Schlyer, John F.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): VANOVER, PERRY
• Application Number:
  US08/378,509
• Time in Patent Office: 691 Days
• Field of Search: 604/181, 604/185-187, 604/70, 604/72, 604/208, 604/214, 604/218, 604/246, 604/141, 222/173, 222/326, 222/334, 222/381, 141/27, 141/378
• US Class Current: 604/187
• CPC Class Codes: A61M 2005/3114 Filling or refilling
• CPC Class Codes: A61M 2209/045 for filling, e.g. for filling reservoirs
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like

Abstract

A portable and hand held syringe filling device, having a frame that forms a curved channel, and one or more bulkheads fixed to the frame, that grip the barrel and flanges of a hypodermic syringe. A double acting air cylinder is fixed to one of the bulkheads, and is positioned within the frame channel, with the moving rod portion fixed to a slider having a thumb plate gripper that grips the thumb plate and plunger of a hypodermic syringe. The amount of air pressure and flow rate of the air pressure is specifically tailored to actuate the double action air cylinder, to provide an exact draw and dispense force on the syringe plunger. An adjustable stop is used to allow the syringe filling device to act as a pump, that delivers metered portions of liquid to target containers.

Claims

1. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, comprising:

(a) a double acting cylinder, having a body, and a rod slidably disposed within the body;

(b) a front bulkhead, fixed to the front of the body of the double acting cylinder, having a curved channel for gripping the barrel portion of a hypodermic syringe;

(c) a rear bulkhead, fixed to the rear end of the body of the double acting cylinder, having a curved channel for gripping the barrel portion of a hypodermic syringe, with a flange slot;

(d) a slider, attached to the double acting cylinder rod end, having a sufficient internal diameter that allows the slider to move over the body of the double acting cylinder;

(e) a thumb plate gripper, fixed to the slider, and having a groove for receiving a syringe thumb plate;

(f) a valve assembly, having an actuating switch lever, so that when moved it is able to actuate one of two three way valves;

(g) a draw line, connected to a three way valve in the valve assembly and to a first port on the double acting cylinder body;

(h) a dispense line, connected to a three way valve in the valve assembly and to a second port on the double acting cylinder body.

2. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which the curved channel, defined by the front bulkhead and rear bulkhead follows a circular path that extends slightly over 180 degrees of circumference, so that when a syringe barrel is pushed into the curved channel, it will snap into place and be gripped by the side walls of the curved channel.

3. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which the front bulkhead and rear bulkhead are fixed to a frame that forms a U-shaped channel, with the U-shaped channel having a size and shape that allows a technician to hold and operate the portable syringe filling apparatus.

4. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which the rear bulkhead acts as a stop on forward movement of the slider, which prevents movement of the slider over the body of the double acting cylinder past the rear bulkhead.

5. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which a syringe barrel is held by the front and rear bulkhead'"'"'s curved channels, and where the syringe is able to rotate freely within the curved channel and flange slot, to allow optimal view of the graduated markings on the side of a syringe barrel.

6. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which the valve assembly actuating switch lever has three positions:

(a) an aft position which actuates a three way valve so that pressure is directed to the draw line, through the first port on the double acting cylinder body, in which the pressure pushes the rod outward from the double acting cylinder body;

(b) a forward position, which actuates a three way valve in the dispense line, directing pressure to a second port, located on the rear of the double acting cylinder body, so that the rod is urged into the double acting cylinder body;

(c) an original position, in which neither three way valve is actuated, and all pressurized gas in the double acting cylinder is vented.

7. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which a draw line regulator sets the pressure in the draw line lower than the pressure in the dispense line.

8. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which a dispense line regulator sets the pressure in the dispense line higher than the pressure in the draw line.

9. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which the valve assembly has an actuating lever foot pedal, which can direct pressurized air to the first port, second port, or to neither port so that any pressure in the double acting cylinder is vented.

10. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which a second port is located on the rear of the body of the double acting cylinder, and where the slider defines a slot having side walls that engage the second port as the slider moves, maintaining the slider'"'"'s rotational alignment to keep the thumb plate gripper in a proper vertical position.

11. A portable syringe filling apparatus for drawing and dispensing controlled or variable amounts of liquid, as recited in claim 1, in which actuating valve assembly is positioned on a spacer, that fits around the body of the double acting cylinder, in between the front and rear bulkhead.

12. A portable syringe filling apparatus for drawing and dispensing controlled or variable anoints of liquid, as recited in claim 1, in which an adjustable stop is used to restrict the movement of the slider and rod beyond a set point during the draw cycle, so that a syringe will receive a specific and metered amount of fluid, where the adjustable stop comprises a shaft that is fixed to the rear bulkhead and extends parallel to the double acting cylinder rod, extending through a hold in the thumb plate gripper, with an object, that can be fixed to the shaft, in which the object has a diameter greater than the hole in the thumb plate gripper.

13. A method of drawing and dispensing controlled or variable amounts of liquid, to avoid cavitation, comprising the steps of:

(a) fitting a syringe, that is fitted to a source liquid, onto a syringe filling apparatus, by pushing the syringe barrel into the curved channels of the front and rear bulkheads, and positioning the thumb plate into the thumb plate gripper on an apparatus comprising a double acting cylinder, having a body, and a rod slidably disposed within the body;

a front bulkhead, fixed to the front of the body of the double acting cylinder, having a curved channel for gripping the barrel portion of a hypodermic syringe;

a rear bulkhead, fixed to the rear end of the body of the double acting cylinder, having a curved channel for gripping the barrel portion of a hypodermic syringe, with a flange slot;

a slider, attached to the double acting cylinder rod end, having a sufficient internal diameter that allows the slider to move over the body of the double acting cylinder;

a thumb plate gripper, fixed to the slider, and having a groove for receiving a syringe thumb plate gripper;

a valve assembly, having an actuating switch lever, so that when moved it is able to actuate one of two three way valves;

a draw line, connected to a three way valve in the valve assembly and to a first port on the double acting cylinder body;

a dispense line, connected to a three way valve in the valve assembly and to a second port on the double acting cylinder body;

(b) setting pressure in the draw line so that it is lower than the pressure in the dispense line;

(c) moving the actuating switch lever from an original position to an aft position, so that pressure from the draw line urges the double acting cylinder rod outward from the body, which moves the syringe plunger backwards, so that fluid can move into the syringe barrel;

(d) allowing desired amount of fluid to enter the syringe;

(e) moving the actuating switch lever back to the original position, and allowing pressure in the double acting cylinder to vent;

(f) moving the actuating switch lever to a forward position, so that pressure from the dispense line urges the double acting cylinder rod back into the body, pushing the plunger forward in the syringe barrel to dispense fluid;

(g) moving the actuating switch lever back to the original position, once the desired amount of fluid has been dispensed, causing all pressure in the double acting cylinder to vent.