Resonant tag and method of manufacturing the same

• US 5,589,251 A
• Filed: 08/22/1995
• Issued: 12/31/1996
• Est. Priority Date: 08/06/1990
• Status: Expired due to Term

• Current Assignee: Checkpoint Manufacturing Japan Co., Ltd. (CCL Industries Incorporated)
• Original Assignee: Tokyo Electron Limited
• Inventors: Suzuki, Yuji, Matsumoto, Takeshi, Imaichi, Hideaki, Haneda, Tadayoshi, Himura, Koichi
• Primary Examiner(s): Ryan, Patrick
• Assistant Examiner(s): MULVANEY, ELIZABETH EVANS
• Application Number:
  US08/517,690
• Time in Patent Office: 497 Days
• Field of Search: 428/209, 428/457, 428/461, 428/515, 428/901, 156/631, 156/634, 156/645, 156/656, 216/6, 216/13, 216/47, 216/52, 340/572
• US Class Current: 428/209
• CPC Class Codes: B32B 2519/02 RFID tags
• CPC Class Codes: G01S 13/753 using frequency selective elements, e.g. resonator
• CPC Class Codes: G08B 13/2414 using inductive tags
• CPC Class Codes: G08B 13/242 Tag deactivation
• CPC Class Codes: G08B 13/2437 Tag layered structure, processes for making layered tags
• CPC Class Codes: G08B 13/244 Tag manufacturing, e.g. continuous manufacturing processes
• CPC Class Codes: G08B 13/2442 Tag materials and material properties thereof, e.g. magnetic material details
• CPC Class Codes: H03H 3/00 Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
• CPC Class Codes: H03H 5/003 comprising distributed impedance elements together with lumped impedance elements
• CPC Class Codes: H05K 1/0393 Flexible materials H05K1/038 takes precedence; specific organic compositions are classified in H05K1/0313 and subgroups
• CPC Class Codes: H05K 1/162 incorporating printed capacitors
• CPC Class Codes: H05K 1/165 incorporating printed inductors
• CPC Class Codes: H05K 2201/0191 wherein the thickness of the dielectric plays an important role
• CPC Class Codes: H05K 2201/09036 Recesses or grooves in insulating substrate recess in metallic substrate H05K2201/09745
• CPC Class Codes: H05K 2201/09672 Superposed layout, i.e. in different planes parallel traces in one plane H05K2201/09236
• CPC Class Codes: H05K 2203/0108 Male die used for patterning, punching or transferring
• CPC Class Codes: H05K 3/0014 Shaping of the substrate, e.g. by moulding
• CPC Class Codes: Y10S 428/901 Printed circuit
• CPC Class Codes: Y10T 428/24917 including metal layer
• CPC Class Codes: Y10T 428/31678 Of metal
• CPC Class Codes: Y10T 428/31692 : Next to addition polymer from unsaturated monomers
• CPC Class Codes: Y10T 428/31909 : Next to second addition polymer from unsaturated monomers

Abstract

A resonant tag is manufactured in the manner described below: a conductive thin film is formed to a predetermined thickness on two surfaces of an insulating thin film. Thereafter, a conductive pattern, composed of an inductor element and a capacitor element corresponding to a resonant frequency of a resonant circuit, is printed on a surface of one of the conductive thin films, and a conductive pattern, composed of a capacitor element corresponding to the resonant frequency of the resonant circuit, is printed on a surface of the other insulating thin film at a position which faces the capacitor element formed on one of the conductive thin films using an ink which resists etching. A non-printed portion of the conductive thin films is removed by etching to form a resonant circuit pattern. Thereafter, a portion of the insulating thin film, which corresponds to the capacitor element pattern, is thinned to a desired thickness by pressing a heating/pressing member heated to a predetermined temperature against that portion under a predetermined pressure for a predetermined period of time.

Claims

1. A resonant tag comprising:

a first electrode plate having a first area;

a second electrode plate having a second area, said second area being larger than said first area;

a composite dielectric between said first and second electrode plates and having a third area greater than said second area, said composite dielectric having a thinned portion substantially equal in area to said first area and separating said first electrode from an oppositely corresponding and coextensive portion of said second electrode, said thinned portion of said composite dielectric including material of a first dielectric strength and at least one area within said material of a second dielectric strength lower than said first dielectric strength; and

an inductor formed on said composite dielectric and electrically connected to said first and second electrode plates to form a resonant circuit, said at least one area of said composite dielectric having said second dielectric strength providing preferred paths for electrical breakdown of said resonant circuit.

2. The resonant tag of claim 1, wherein said inductor is positioned circumferentially around one of the first and second electrode plates.

3. The resonant tag of claim 1, wherein said composite dielectric includes a film of plastic resin.

4. The resonant tag of claim 1, wherein said material of said second dielectric strength is air.

5. A resonant tag circuit comprising:

an insulating thin film;

a first electrode plate positioned on the insulating thin film;

a second electrode plate positioned on an opposite side of the insulating thin film and having an area larger than the first electrode plate, the second electrode plate including a pressed portion, the insulating thin film having a deceased thickness under the pressed portion and having a crevasse extending between the pressed portion and the first electrode plate; and

an inductor positioned in electrical communication with the first and second electrode plates to form a resonant circuit, wherein said crevasse forms a preferred path for a short circuit to deactivate the resonant tag.

6. The resonant tag of claim 5, wherein the pressed portion opposes all of the first electrode plate.

7. The resonant tag of claim 5, wherein said size and a depth for the pressed portion are selected to provide a selected resonant frequency for the tag.

8. The resonant tag of claim 5, wherein the first electrode plate and the inductor are formed by a single conductive layer.

9. The resonant tag of claim 5, wherein the first electrode plate is substantially square and the at least one crevasse is located at a corner of the first electrode plate.