Electronic battery testing device loose terminal connection detection via a comparison circuit

• US 5,592,093 A
• Filed: 05/05/1995
• Issued: 01/07/1997
• Est. Priority Date: 05/05/1995
• Status: Expired due to Term

• Current Assignee: Midtronics Incorporated
• Sponsoring Entity: Midtronics Incorporated
• Inventors: Klingbiel, August G.
• Primary Examiner(s): O'Shea, Sandra L.
• Assistant Examiner(s): Phillips, Roger
• Time in patent office: 613 Days
• Field of Search: 324/425, 324/426, 324/427, 324/428, 324/429, 324/430, 324/433, 324/434, 324/435, 324/436, 324/437, 324/525, 324/526, 324/600, 324/672, 324/673, 324/679, 324/680, 324/691 , 324/725, 324/538, 340/636
• US Class Current: 324/426
• CPC Class Codes: G01R 1/04 Housings; Supporting members; Arrangements of terminals "burn-in" aspects G01R31/286; terminals H01R; terminal strips or boards H02B; housings for electrical apparatus H05K
• CPC Class Codes: G01R 31/36 Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
• CPC Class Codes: G01R 31/66 Testing of connections, e.g. of plugs or non-disconnectable joints testing for incorrect line connections G01R31/55
• CPC Class Codes: G01R 31/69 of terminals at the end of a cable or a wire harness; of plugs; of sockets, e.g. wall sockets or power sockets in appliances

Abstract

An electronic battery testing device includes first and second electrical probes for coupling to first and second battery terminals, respectively, and electrical circuitry coupled to the electrical probes for providing an output related to battery condition. The probes each have a pair of electrical connections. A bridge circuit connected between the first and second electrical probes provides a bridge output. An amplifier connected to the bridge output provides an amplified output. The amplified output is indicative of a loose connection between an electrical probe and a battery terminal. The amplified output may be used to indicate an alarm condition.

Claims

1. A device for accessing condition of a battery, comprising:

a first connector for coupling to a first terminal of the battery;

a second connector for coupling to the first terminal of the battery;

a third connector for coupling to a second terminal of the battery;

a fourth connector for coupling to the second terminal of the battery;

electrical circuitry coupled to the first, second, third and fourth connectors for measuring a parameter of the battery and providing a measurement output;

a bridge circuit having first and second inputs connected to the first and second connectors and third and fourth inputs connected to the third and fourth connectors; and

output circuitry connected to a first and a second output of the bridge circuit providing an output in response to a voltage difference detected between the first output and the second output.

2. The device of claim 1 wherein the output circuitry includes unity gain amplifiers connected to the first and second outputs of the bridge circuit.

3. The device of claim 1 wherein the output circuitry includes a comparator for comparing a voltage at the first output with a voltage at the second output of the bridge circuit.

4. The device of claim 1 wherein the output of the output circuitry is connected to the electrical circuitry to inhibit the measurement output in response to a loose connection between a connector and a terminal of the battery.

5. The device of claim 1 including a warning device coupled to the output of the output circuitry to warn of a loose connection between a terminal and a connector.

6. A device for detecting a loose connection in a battery tester having first and second connectors for connecting to a first terminal of a battery and third and fourth connectors for connecting to a second terminal of the battery, the device comprising:

a first circuit connected between the first and third connectors and having an output related to a connection between a connector and a battery terminal;

a second circuit connected between the second and fourth connectors having an output related to a connection between a connector and a battery terminal; and

comparison circuitry coupled to the outputs of the first and second circuits which compares the outputs and provides a warning output in response to a detected difference between the outputs.

7. The device of claim 6 wherein the first and second circuits comprises a resistance bridge.

8. The device of claim 6 wherein the comparison circuitry includes an op-amp.

9. The device of claim 6 wherein the warning output is connected to a warning indicator.

10. The device of claim 6 wherein the battery tester measures battery conductance and the first, second, third and fourth connectors provide a Kelvin connection to the first and second battery terminals.

11. The device of claim 6 wherein the warning output is connected to battery test circuitry and inhibits operation of the battery test circuitry upon an occurrence of a high resistance connection.