Mobile AC power source system

• US 5,606,244 A
• Filed: 08/05/1993
• Issued: 02/25/1997
• Est. Priority Date: 08/05/1993
• Status: Expired due to Fees

• Current Assignee: K&V Construction, Inc.
• Original Assignee: OFER Energies Limited
• Inventors: Migdal, Victor
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): Ponomarenko, Nicholas
• Application Number:
  US08/102,688
• Time in Patent Office: 1,300 Days
• Field of Search: 322/7, 322/25
• US Class Current: 322/7
• CPC Class Codes: H02J 9/066 characterised by the use of dynamo-electric machines H02J9/08 takes precedence
• CPC Class Codes: H02M 5/45 using semiconductor devices only
• CPC Class Codes: H02P 9/00 Arrangements for controlling electric generators for the purpose of obtaining a desired output Ward-Leonard arrangements H02P7/34; vector control H02P21/00; feeding a network by two or more generators H02J; for charging batteries H02J7/14
• CPC Class Codes: H02P 9/307 more than one voltage output

Abstract

A mobile AC power source is described for generating AC electrical power that is powered by any rotational energy source such as a vehicle engine. The output of the mobile generator is sinusoidal but could have other shapes as well and is stable with variations in load and engine RPM. The AC output can vary in voltage from approximately 100 to 500 VAC RMS and in frequency from approximately 40 to 400 Hz. The mobile AC power source employs an alternator driven by the vehicle engine or any other rotational source and incorporates two stator windings and one rotor, or two stators, four windings and two rotors on a common shaft. The stator windings are insulated electrically from each other. AC output voltage is held constant by using the voltage produced by the alternator as feedback and controlling the alternator rotor current. A voltage step up circuit boosts the voltage from the alternator if it is below a threshold value as occurs at low engine RPM. A 2 quad PWM circuit encodes a low frequency sine wave onto a high frequency carrier. An output filter removes the high frequency carrier and produces a sine wave output. Also included is electronic protection against over current, over load, short circuit and thermal over load conditions.

Claims

1. A mobile AC power source comprising:

alternator means driven by a rotational driving force from an engine for converting rotational energy supplied by said rotational driving force into electrical energy;

starting means for providing said alternator means with an initial starting current;

rectification means responsive to said alternator means for rectifying the output voltage level of said alternator means to produce a stable DC voltage;

voltage step up means responsive to said rectification means for boosting said DC voltage to a boosted DC voltage when said DC voltage level falls below a predetermined level;

switching means responsive to said rectification means for producing a train of high voltage pulses from said stable DC voltage;

filtering means responsive to said switching means for producing from said train of high voltage pulses stable floating AC power; and

control means comprising first and second control means;

said first control means responsive to said stable DC voltage for controlling the output voltage level of said alternator means; and

said second control means responsive to said stable floating AC power for controlling said switching means.

2. The device of claim 1, wherein said alternator means is configured to produce three phase AC power.

3. The device of claim 2, wherein said rectification means comprises semiconductor means for rectifying said three phase AC power produced by said alternator means.

4. The device of claim 3, wherein said first control means comprises alternator regulator means for sensing the output voltage level of said alternator means and limiting it to a predetermined level.

5. The device of claim 4, wherein said second control means comprises pulse width modulator means configured to utilize a high frequency carrier modulated by a low frequency signal.

6. The device of claim 5, wherein said filtering means is configured to filter out said high frequency carrier from said train of high voltage pulses to produce floating AC power whose voltage component has predetermined amplitude characteristics and whose frequency corresponds to that of said low frequency signal.

7. The device of claim 6, wherein said second control means further comprises current limiting means for limiting current to a load connected to said mobile AC power source thus protecting said AC power source from damage when an over load or over current condition exists.

8. The device of claim 7, wherein said switching means comprises full wave bridge means.

9. The device of claim 1, wherein said alternating means is connected to a source of mechanical energy for converting mechanical energy supplied by said source of mechanical energy into electrical energy.

10. The device of claim 9, further comprising third control means responsive to said boosted DC voltage for controlling said voltage step up means.

11. The device of claim 10, wherein said alternator regulator means is electrically isolated from said floating AC power.

12. The device of claim 11, wherein the voltage component of said floating AC power has an amplitude and frequency independent of RPM of said engine.

13. The device of claim 12, wherein the voltage component of said floating AC power has an amplitude ranging approximately from 100 to 500 VAC RMS and a frequency ranging approximately from 40 to 400 Hz.

14. The device of claim 13, further comprising auxiliary power source means for producing a DC power voltage.

15. The device of claim 14, wherein said auxiliary power source means is electrically isolated from said alternator means and is capable of producing a DC voltage ranging from approximately 1 to 370 VDC.

16. The device of claim 4, wherein said second control means comprises pulse width modulator means configured to utilize a high frequency carrier modulated by a low frequency sine wave signal.

17. The device of claim 16, wherein said filtering means is configured to filter out said high frequency carrier from said train of high voltage pulses to produce floating AC power whose voltage component has predetermined amplitude characteristics and whose frequency corresponds to that of said low frequency sine wave signal.

18. A mobile AC power source comprising:

alternator means connected to a source of mechanical energy for converting mechanical energy supplied by said source of mechanical energy into electrical energy;

starting means for providing said alternator means with an initial starting current;

rectification means responsive to said alternator means for rectifying the output voltage level of said alternator means to produce a stable DC voltage;

voltage step up means responsive to said rectification means for boosting said DC voltage to a boosted DC voltage when said DC voltage falls below a predetermined value;

switching means responsive to said voltage step up means for producing a train of high voltage pulses from said boosted DC voltage;

filtering means responsive to said switching means for producing from said train of high voltage pulses stable floating AC power; and

control means comprising first, second and third control means;

said first control means responsive to said stable DC voltage for controlling the output voltage level of said alternator means;

said second control means responsive to said stable floating AC power for controlling said switching means; and

said third control means responsive to said boosted DC voltage for controlling said voltage step up means.

19. The device of claim 18, wherein said second and third control means are electrically isolated from said floating AC power.

20. A mobile AC power source comprising:

alternator means connected to a source of mechanical energy for converting mechanical energy supplied by said source of mechanical energy into electrical energy;

starting means for providing said alternator means with an initial starting current;

step up and step down transformer means responsive to said alternator means for increasing and decreasing the output voltage level of said alternator means;

rectification means responsive to said step up transformer means for rectifying said increased voltage level to produce a stable DC voltage;

switching means responsive to said rectification means for producing a train of high voltage pulses from said stable DC voltage;

filtering means responsive to said switching means for producing from said train of high voltage pulses stable floating AC power; and

control means comprising first and second control means;

said first control means responsive to said stable DC voltage for controlling the output voltage level of said alternator means; and

said second control means responsive to said stable floating AC power for controlling said switching means.