Electric vehicle charging connector, connector assembly and electric vehicle charging system

• US 5,614,808 A
• Filed: 05/05/1994
• Issued: 03/25/1997
• Est. Priority Date: 05/10/1993
• Status: Expired due to Fees

• Current Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Original Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Inventors: Kuki, Heiji, Konoya, Hisashi
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): SHIN, KYUNG E
• Application Number:
  US08/238,740
• Time in Patent Office: 1,055 Days
• Field of Search: 320/48, 320/2, 439/259, 439/261, 439/271, 439/277, 439/296, 439/312, 439/317, 439/338, 439/341, 439/374
• US Class Current: 320/109
• CPC Class Codes: B60L 2270/32 of electricity
• CPC Class Codes: B60L 2270/34 of parts
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/305 Communication interfaces
• CPC Class Codes: B60L 53/65 involving identification of vehicles or their battery types
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0049 Detection of fully charged condition
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/14 Details associated with the interoperability, e.g. vehicle recognition, authentication, identification or billing
• CPC Class Codes: Y10S 320/18 Indicator or display

Abstract

An electric vehicle charging connector used for charging a power battery of an electric vehicle includes connector holder and a display section mounted in an upper portion of the connector holder. The display section includes red and green light-emitting diodes and a seven-segment two-digit numeric display including light-emitting diodes. The red light-emitting diode is turned on while the power battery is being charged. The green light-emitting diode is turned on instead of the red light-emitting diode when charging has been completed. Either the time elapsed after the charging operation has been initiated or the remaining capacity of the power battery is displayed by the numeric display.

Claims

1. An electric vehicle charging connector assembly for use in charging a power battery provided in a body of an electric vehicle with an external power source, the connector assembly comprising:

a) a vehicle side connector housing provided on the body of the electric vehicle;

b) vehicle side electrodes disposed in the vehicle side connector housing and electrically connected to the power battery;

c) a grip handle having a cavity therein and being capable of being gripped by an operator, the grip handle comprising an upper half portion, a lower half portion and an end;

d) an external connector housing provided on the end of the grip handle and configured to mate with the vehicle side connector housing;

e) external electrodes disposed in the external connector housing, said external electrodes being electrically connected to the vehicle side electrodes when the external connector housing is mated with the vehicle side connector housing;

f) a charging information display circuit operatively connected to the power battery while said external electrodes are connected to said vehicle side electrodes;

g) a power cable connected to the external electrodes, the power cable extending through the cavity of the grip handle from the external electrodes and down and out of the lower half portion of the grip handle; and

h) a display disposed on the upper half portion of the grip handle, said display being operatively connected to said display circuit so as to display information generated by the display circuit when said external connector housing is mated with the vehicle side connector housing.

2. A connector assembly according to claim 1, wherein the charging information display circuit comprises a memory storing data of relation between the terminal voltage and a remaining capacity of the power battery, and a readout circuit which reads out from the memory the data of the remaining capacity in accordance with a terminal voltage of the power battery so that the remaining capacity can be displayed by the display.

3. A connector assembly according to claim 2, wherein the display is a numeric display comprising a plurality of display elements arranged in the form of numerals such that the remaining capacity will be displayed in the form of numerals by the display.

4. A connector assembly according to claim 2, wherein the display comprises a plurality of display elements arranged in a row, the number of the display elements lighting up corresponding to the remaining capacity of the power battery.

5. A connector assembly according to claim 1, wherein the charging information display circuit comprises a timer circuit which measures the time elapsed from an initiation of the charging of the power battery such that the elapsed time measured by the timer circuit can be displayed by the display.

6. A connector assembly according to claim 5, wherein the display is a numeric display comprising a plurality of display elements arranged in the form of numerals such that the remaining capacity will be displayed in the form of numerals by the display.

7. A connector assembly according to claim 5, wherein the display comprises a plurality of display elements arranged in a row, the number of the display elements lighting up corresponding to the elapsed time measured by the timer circuit.

8. An electric vehicle charging system for use in charging a power battery provided in a body of an electric vehicle with an external power source, the system comprising:

a) a power battery charging circuit disposed in the vehicle and a rectifier circuit having an output operatively coupled to the power battery, a voltage detector circuit having an input operatively coupled to the power battery, and a charge control circuit having an input operatively coupled to an output of the voltage detector and having an output which is responsive to the output of the voltage detector operatively coupled to a control input of the rectifier circuit, thereby controlling the charging of the power battery;

b) a vehicle side connector housing provided on the body of the electric vehicle;

c) vehicle side electrodes disposed in the vehicle side connector housing, said vehicle side electrodes being operatively connected to said power battery charging circuit;

d) an external connector housing configured to mate with the vehicle side connector housing;

e) external electrodes disposed in the external connector housing, said external electrodes being electrically connected to the vehicle side electrodes when the external connector housing is mated with the vehicle side connector housing;

f) a charging information display circuit operatively connected to said vehicle side electrodes while said external electrodes are connected to said vehicle side electrodes; and

g) a display disposed on the external connector housing, said display being operatively connected to said display circuit so as to display information indicative of the charging of the power battery when said external electrodes are electrically connected to the vehicle side electrodes.

9. A charging connector for use in charging a power battery of an electric vehicle with an external power source, said charging connector comprising:

a) a connector holder comprising a grip handle and having a hollow portion;

b) an external connector housing mounted to the connector holder at one end of the hollow portion thereof;

c) external electrodes disposed in the connector housing;

d) a power cable extending through the hollow portion of said connector holder and operatively connected to said external electrodes; and

e) a display section mounted to said connector holder, said display section being connected to said external electrodes, and said display section including a display exposed at an outer surface of said connector holder.

10. A charging connector as claimed in claim 9, wherein said external connector housing includes an outer sleeve rotatable relative to the connector holder, and an inner casing fixed relative to said connector holder, said external electrodes being disposed in said inner casing.

11. A charging connector as claimed in claim 9, wherein said display section includes a display controller connected to said display, and an electronic timer connected to said display controller, said display being controlled by said controller to display time measured by said timer.

12. A charging connector as claimed in claim 9, wherein said display section includes a memory storing data of a relation between a terminal voltage and a remaining capacity of a power battery, a display controller connected to said display, and a readout circuit selectively supplying the data stored in said memory to said display controller.

13. A charging connector as claimed in claim 9, wherein said display section includes a display controller electrically connected to said display, an electronic timer electrically connected to said display controller, a memory storing data representative of a condition of a power battery, and a readout circuit selectively supplying the data stored in said memory to said display controller.

14. A charging connector as claimed in claim 9, wherein said display section further comprises a switch operatively connected to said display controller to cause said display controller to selectively cause said display to display time measured by said timer and data read out from said memory.