Mirror support bracket

• US 5,615,857 A
• Filed: 11/08/1994
• Issued: 04/01/1997
• Est. Priority Date: 11/30/1993
• Status: Expired due to Term

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Hook, Richard R.
• Primary Examiner(s): Ramirez, Ramon O.
• Assistant Examiner(s): HAMILLA, BRIAN
• Application Number:
  US08/336,296
• Time in Patent Office: 875 Days
• Field of Search: 248/288.31, 248/288.56, 248/549, 248/481, 248/483, 248/484, 248/900, 359/876, 359/872, 280/727
• US Class Current: 248/549
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: F16C 11/0647 Special features relating to adjustment for wear or play; Wear indicators
• CPC Class Codes: Y10S 248/90 Movable or disengageable on impact or overload

Abstract

A mirror assembly for use in vehicles having a support bracket which provides an adjustment mechanism to position the mirror under a substantially constant clamping pressure over a wide range of ambient temperature conditions. The support bracket includes a generally spherical socket which receives a polymeric ball cup substantially enclosing a ball member extending from the mirror. A spring forces the cup and ball member into the socket and causes the polymeric cup to compress about the ball member. The bracket may be used on both header- and windshield-mounted mirror assemblies.

Claims

1. A support bracket for a vehicle rearview mirror assembly, the mirror assembly having a ball member extending therefrom, comprising:

a mirror stay having a first end terminating in a generally spherical socket;

a cup adapted to substantially enclose the ball member extending from the mirror assembly when the ball member is received therein, and disposed within said generally spherical socket; and

a biasing member disposed substantially behind said cup and configured to force said cup toward one end of said socket and compress about the ball to sustain a substantially constant clamping force on the ball over a range of temperatures; and

a mechanism disposed at one end of said biasing member for adjusting a force exerted by said biasing member on said cup.

2. The support bracket as defined in claim 1, wherein said socket is defined in a housing depending from said first end.

3. The support bracket as defined in claim 2, wherein said biasing member includes a leaf spring.

4. The support bracket as defined in claim 1, wherein said mechanism includes a threaded fastener for moving said end of said biasing member with respect to said first end of said mirror stay.

5. The support bracket as defined in claim 3, wherein said cup is retained in said socket between said housing and said leaf spring.

6. The support bracket as defined in claim 5, including an adjustable fastener for drawing said leaf spring toward said housing to tighten said cup about the ball member.

7. The support bracket as defined in claim 1, wherein said mirror stay includes a second end adapted to be attached to a substrate.

8. The support bracket as defined in claim 7, in combination with the substrate wherein said substrate includes a vehicle.

9. The support bracket as defined in claim 8, in combination with the substrate wherein said substrate includes a headliner.

10. The support bracket as defined in claim 8, in combination with the substrate wherein said substrate includes a windshield.

11. The support bracket as defined in claim 8, wherein said socket includes a generally hemispherical depression.

12. A breakaway rearview mirror assembly for a vehicle, comprising:

a securing member adapted to be attached to the vehicle;

a support arm having a first and second ends;

a breakaway coupler extending through said securing member for releasably coupling said first end of said support arm to said securing member and allowing said coupler to release and separate from said securing member upon impact by a force of predetermined magnitude acting on said support arm;

a ball mount retention assembly defined at said second end of said support arm and defining a generally spherical cavity having an opening therein;

a compressible liner cup disposed within said spherical cavity;

a spring disposed on one side of said compressible liner cup opposite said opening to force said compressible liner cup into said spherical cavity;

a ball mount extending from a rearview mirror assembly, said ball mount being received in said liner cup through said opening and clamped in place in said spherical cavity by said compressible liner cup and said spring; and

a member engaging one end of said spring to adjust a force exerted by said spring on said compressible liner cup.

13. The breakaway rearview mirror assembly as defined in claim 12, wherein said ball-mount retention assembly includes:

a fixed portion dependent from said second end of said support arm having a face on one side and a recess on a second and opposite side;

a hole extending through said fixed portion and having a sphere conforming inner surface and having a dimension to freely receive said ball mount therethrough;

said compressible liner cup disposed on said recess and receiving said ball mount therein, said compressible liner cup having a generally spherical surface engaging said inner surface of said hole; and

said spring having one end disposed in said recess and engaging said compressible liner cup for forcing said compressible liner cup into said hole and clamping said liner cup about said ball mount.

14. The breakaway rearview mirror assembly as defined in claim 13, further including a cover received over said recess and concealing said spring and compressible liner cup.

15. The breakaway rearview mirror assembly as defined in claim 14, wherein said spring has a first end fixed with respect to said second end of said support arm, and a second end configured to be adjustable with respect to said second end of said support arm to adjust a clamping force exerted by said spring on said compressible liner cup.

16. A rearview mirror and support assembly, comprising in combination:

a mirror stay having a first end adapted for connection with a portion of a vehicle, and a second end defining a ball-mount retention assembly having a hole defined therein; and

a rearview mirror assembly having a ball member extending therefrom;

said second end of said mirror stay including a first side facing said rearview assembly and a second side opposite to said first side;

said ball member received through said hole from said first side of said second end of said mirror stay and retained by said ball-mount retention assembly to provide an adjustment for said rearview mirror assembly;

said ball mount retention assembly also including a ball cup extending around and receiving said ball member;

said hole having a periphery with an interior surface and a diameter slightly larger than said ball member but smaller than said ball cup whereby the combination of said ball member in said ball cup is retained within said ball-mount retention assembly by said hole periphery such that said ball cup engages said interior surface after said ball member is received through said hole and assembled with said ball cup, said second side of said second end of said mirror stay including an opening through which said ball cup is received for assembly with said ball member.

17. The rearview mirror and support assembly of claim 16 including a spring mounted within said opening in said second end of said mirror stay, said spring clamping said ball cup with said ball member therein against said interior surface of said hole periphery for frictional resistance to movement of said ball member.

18. The rearview mirror and support assembly of claim 17 wherein said spring is a leaf spring and includes a threaded fastener for moving an end of said leaf spring with respect to said second end of said mirror stay to adjust the clamping force of said spring against said interior surface of said hole periphery.