Recharge profile for spacecraft NI/H.sub.2 batteries

• US 5,617,006 A
• Filed: 04/24/1996
• Issued: 04/01/1997
• Est. Priority Date: 04/24/1996
• Status: Expired due to Fees

• Current Assignee: Space Systems/Loral Incorporated (Loral Space and Communications Incorporated)
• Original Assignee: Space Systems/Loral Incorporated (Loral Space and Communications Incorporated)
• Inventors: Applewhite, Anthony Z., Hall, John C., Lenhart, Stephen J.
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/637,171
• Time in Patent Office: 342 Days
• Field of Search: 320/5, 320/21, 320/22, 320/23, 320/30, 320/31, 320/32, 320/35, 320/36, 320/39, 320/40, 320/48, 429/50, 429/101, 429/120
• US Class Current: 320/134
• CPC Class Codes: H01M 10/345 Gastight metal hydride accumulators
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An improved method of charging a rechargeable nickel/hydrogen battery comprises the steps of applying a charging current to the battery resulting in a substantially full state of charge, then for a period up to approximately 60 minutes before the onset of discharging, applying a boost charging current at a rate in the range of approximately C to C/20 for a duration up to approximately 60 minutes. The charging of the battery before applying the boost step may include the application of a taper charging current. Also, at the end of the taper charging step and immediately prior to the boost charge, a trickle charging current may be applied at a rate in the range of approximately C/80 to C/500. In another instance, when the battery has been charged to about 70% to 95% of a full state of charge, the linearly decreasing taper charge may be applied until a final desired recharge ratio is reached. Thereafter, up to a duration of approximately 60 minutes before the onset of discharging, the boost charging current may be applied at a rate in the range of approximately C to C/20 for part of or for the entire duration. The timed sequence of the initial high rate charge, the taper charge, the trickle charge, and the boost charge, in conjunction with proper control of battery temperature and recharge ratio has been found to increase overall battery capacity by approximately 10% to 30%.

Claims

1. A method of charging a rechargeable nickel/hydrogen battery comprising the steps of:

(a) applying a charging current to the battery resulting in a substantially full state of charge for the battery;

(b) discharging the battery from the full state of charge thereof;

(c) after a substantially full state of charge for the battery has been achieved in step (a) and for a duration up to approximately 60 minutes before the onset of step (b), applying to the battery a boost charging current at a rate in the range of approximately C to C/20 for at least a part of that duration.

2. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 1 wherein step (a) includes the step of:

(d) applying to the battery a taper charging current before the onset of step (c) for minimizing temperature increase to the battery after the battery achieves a substantially full state of charge.

3. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 2 wherein step (d) includes the step of:

(e) applying the taper charging current at a substantially linearly decreasing rate.

4. A method of charging a rechargeable nickel/hydrogen battery as Set forth in claim 2 including the step, at the end of step (d) and immediately before step (c), of:

(e) applying a trickle charging current to the battery at a rate in the range of approximately c/80 to c/500.

5. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 1 including the step, at the end of step (a) and immediately before step (c), of:

(e) applying a trickle charging current to the battery at a rate in the range of approximately C/80 to C/500.

6. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 1 including the step of:

(d) concurrent with step (a) and prior to the time the battery temperature reaches a minimum value, T₁, temporarily applying heat to the battery for substantially stabilizing the temperature of the battery at said temperature T₁.

7. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 6 including the step of:

(e) after step (d) when the temperature of the battery begins to exceed said temperature T₁, terminating the application of heater current to the battery.

8. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 6

wherein said temperature T₁ of step (d) is in the range of approximately -10°

C. to -30°

C.

9. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 4 including the step of:

(f) during or after the onset of step (e), temporarily applying heater current to the battery to stabilize the battery temperature for discharge at a temperature in the range of about -10°

C. to +5°

C.

10. A method of charging a rechargeable nickel/hydrogen battery comprising the steps of:

(a) applying a charging current to the battery resulting in a substantially full state of charge for the battery;

(b) at about 70% to 95% of a full state of charge for the battery, initiating application to the battery of a linearly decreasing taper charge until a final desired recharge ratio is reached, the recharge ratio being the ratio of the quantity of charge as measured in ampere hours imparted to the battery to the quantity of charge as measured in ampere hours removed during a previous discharge; and

(c) after step (b), applying to the battery a trickle charge current for a duration of at least approximately 30 minutes at a rate in the range of approximately C/80 to C/500 for a duration of at least approximately 30 minutes.

11. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 10 including the step of:

(d) discharging the battery from the substantially full state of charge achieved after completion of step (c).

12. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 10 including the steps of:

(d) for a duration up to approximately 60 minutes before the onset of discharging the battery, applying to the battery a boost charging current at a rate in the range of approximately C to C/20 for a duration of approximately 10 to 60 minutes.

13. A method of charging a rechargeable nickel-hydrogen battery comprising the step of:

(a) reaching a substantially full state of charge in a battery at a temperature T₁ between approximately -10°

C. and -30°

C. which is lower than a temperature T₂, in the range of approximately -10°

C. to +5°

C., at which discharge begins;

(b) discharging the battery from the full state of charge thereof; and

(c) after a substantially full state of charge for the battery has been achieved in step (a) and approximately 10 to 60 minutes before the onset of step (b), applying to the battery a boost charging current at a rate in the range of approximately C to C/20 for a duration of approximately 10 to 60 minutes.

14. A method of charging a rechargeable nickel-hydrogen battery as set forth in claim 13 including the step, after step (a), of:

(d) heating the battery to the temperature T₂ in readiness for discharge.

15. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 13 wherein step (a) includes the step of:

(d) applying to the battery a taper charging current before the onset of step (b) for minimizing temperature increase to the battery after the battery achieves a substantially full state of charge.

16. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 15 wherein step (d) includes the step of:

(e) applying the taper charging current at a substantially linearly decreasing rate.

17. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 15 including the step, at the end of step (d) and immediately before step (c), of:

(e) applying a trickle charging current to the battery at a rate in the range of approximately C/80 to C/500.

18. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 13 including the step, at the end of step (a) and immediately before step (c), of:

(e) applying a trickle charging current to the battery at a rate in the range of approximately C/80 to C/500.

19. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 13 including the step of:

(d) concurrent with step (a) and prior to the time the battery temperature reaches T₁, temporarily applying heater current to the battery for substantially stabilizing the temperature of the battery at said temperature T₁ ; and

(e) after step (d) when the temperature of the battery begins to exceed said temperature T₁, terminating the application of heater current to the battery.

20. A method of charging a rechargeable nickel/hydrogen battery as set forth in claim 13 including the steps of:

(d) at about 70% to 95% of a full state of charge for the battery, initiating application to the battery of a linearly decreasing taper charge until a final desired recharge ratio is reached, the recharge ratio being the ratio of the quantity of charge as measured in ampere hours imparted to the battery to the quantity of charge as measured in ampere hours removed during a previous discharge; and

(e) after step (b), applying to the battery a trickle charge current for a duration of at least approximately 30 minutes.