Soft splint

• US 5,618,263 A
• Filed: 08/18/1992
• Issued: 04/08/1997
• Est. Priority Date: 08/18/1992
• Status: Expired due to Term

• Current Assignee: JT Posey Company (TIDI Holdings LLC)
• Original Assignee: Maurice Adam
• Inventors: Alivizatos, Margaret A.
• Primary Examiner(s): Hafer, Robert A.
• Assistant Examiner(s): HANLON, BRIAN EMMETT
• Application Number:
  US07/931,831
• Time in Patent Office: 1,694 Days
• Field of Search: 602/6, 602/5, 602/13, 602/20-27, 602/8, 602/2, 602/1, 602/18, 602/61, 602/62, 602/63, 5/632, 5/636, 5/647, 5/652, 5/653, 128/401, 128/402, 128/878, 128/879, 128/881, 128/882
• US Class Current: 602/6
• CPC Class Codes: A61F 5/05841 for the limbs A61F5/05816, A61F5/05833 take precedence

Abstract

A soft splint structure is wrappable around a patient'"'"'s jointed limb. A plurality of interconnected elongated soft fabric sleeves are flexibly connected at their side edges to form a unitary structure. The sleeves define individual pockets which are partially filled with flowable lightweight expanded foam beads or other material which does not absorb moisture and freely passes air and moisture through the structure. The lightweight structure forms a soft splint which is wrappable around a patient'"'"'s jointed limb and secured in place with a quick fastening means. The splint is quickly and easily installed and removed. When compressed, the sleeve members resist bending to keep a patient'"'"'s limb in an unflexed extended position. In an extremely lightweight construction, the structure readily passes air and moisture therethrough and quickly dries in air after washing. Three or more sleeve members may be connected to form a splint having a suitably sized comfortable hollow semi-rigid splint which limits flexing of a joint.

Claims

1. A soft splint structure for limiting flexion of a patient'"'"'s jointed limbs, comprising:

a plurality of interconnected elongated soft fabric sleeves forming a wrappable soft splint structure, the sleeves having juxtaposed panels having spaced apart side edges and spaced apart ends which define a pocket in each sleeve adapted to receive sufficient filler material to form sleeve members in the shape of flattened tubes rounded between the side edges and closed at the sides and ends which allow the circulation of air and moisture;

the sleeve pockets being loosely filled with sufficient lightweight plastic foam bead filler material comprising a multiplicity of discrete lightweight non-absorbent plastic foam beads contained within each sleeve, substantially filling said sleeves to a degree that allows free movement of the beads within the uncompressed sleeve members, to form the sleeves into sleeve members formed as flattened tubes rounded between the side edges and closed at the sides and ends, so that the sleeve members can be molded to fit the contour of the patient'"'"'s limbs;

said sleeve members resisting bending in response to being wrapped and secured around a patient'"'"'s limb, said sleeve members and a sufficient amount of said plastic foam bead filler material contained therein to have the characteristic that when the sleeve members and beads are compressed when the wrappable structure is wrapped around and compressed against a patient'"'"'s jointed limb and held by a means for removably attaching, they interact to lock together in a previously molded shape to significantly resist bending and allow circulation of air and moisture therethrough to help keep the patient dry;

the wrappable soft splint structure having bendable connections of the sleeve members to each other along the interconnected side edges of the sleeve members and having at least one inner and a pair of opposite outer sleeve members, and

means for removably attaching the outer side edges of the opposite outer said sleeve members around a patient'"'"'s limb to removably secure and compress the wrappable structure around a patient'"'"'s limb to form a comfortable hollow semi-rigid soft splint structure around a patient'"'"'s limb which limits flexing of a jointed limb.

2. The soft splint of claim 1 further including an openable closure in the sleeve members to permit adding or removing filler material to increase or decrease fullness in order to tailor the shape of the sleeve members to the patient'"'"'s needs.

3. The soft splint of claim 2 wherein said closure is a zipper located on an end of said sleeve members.

4. The soft splint of claim 1 wherein said bendable connections are formed by seaming longitudinal side edges of one sleeve member to a longitudinal side edge of each adjacent sleeve member.

5. The soft splint of claim 4 wherein said means for removably attaching comprises a plurality of straps mounted along the outer side edge of an outer sleeve member.

6. The soft splint of claim 5 wherein said plurality of straps comprise hook and loop material straps which engage hook and loop material on a surface of the opposite outer sleeve member to secure the wrappable splint.

7. The soft splint of claim 1 wherein said plurality of elongated soft fabric sleeves are formed along a common soft fabric base panel having opposite side edges that correspond to the outer side edges of the opposite outer sleeve members and said bendable connections are formed by seams extending across said fabric base panel, spaced apart and parallel to said outer side edges.

8. The soft splint of claim 7 wherein the fabric used to make the sleeves and base panel has an open mesh construction to readily allow the passage of air and fluid for quick drying.

9. The soft splint of claim 8 wherein said lightweight non-absorbent plastic foam beads are sized to allow air and water to pass through the structure in use and so that it will drain and dry quickly.

10. The soft splint of claim 9 wherein said plastic foam beads are non-absorbent polystyrene foam beads.

11. The soft splint of claim 10 wherein said beads have a variation in size of an order of magnitude for purposes of good close packing characteristics.

12. The soft splint of claim 11 wherein the fabric is a mold and mildew resistant open mesh synthetic fabric that is non-absorbent.

13. The soft splint of claim 8 wherein the fabric is a mold and mildew resistant open mesh synthetic fabric that is non-absorbent.

14. The soft splint of claim 8 wherein said fabric is an open mesh synthetic vinyl-coated fabric.

15. The soft splint of claim 1 wherein said beads are non-absorbent polystyrene foam beads.

16. The soft splint of claim 15 wherein the fabric is a mold and mildew resistant open mesh synthetic fabric that is non-absorbent.

17. The soft splint of claim 16 wherein said fabric is an open mesh synthetic vinyl-coated fabric.

18. A soft splint for limiting flexion of joints in a patient'"'"'s limbs, comprising;

a first textile covering and a coextensive matching second textile covering of generally rectangular shape each having inside and outside surfaces placed together with the inside surfaces facing each other and joined around the marginal edges to form one large fabric pocket for filler material;

transverse seams connecting the first and second textile covering at a plurality of spaced apart locations and hingedly dividing the large fabric pocket into a plurality of smaller fabric pockets for filler material;

filler material placed within the plurality of smaller pockets to create an equal plurality of hingedly connected structural panels, including opposite end panels and at least one middle panel;

said lightweight filler material being a multiplicity of discrete lightweight non-absorbent plastic foam beads contained within said hingedly connected structural panels and substantially filling said structural panels to a degree that allows free movement of the beads within the uncompressed structural panels so that the uncompressed structural panels can be molded to fit the contour of the patient'"'"'s limbs, yet having the characteristic that when the structural panels and beads are compressed by tightly wrapping said structural panels around a patient'"'"'s jointed limb they interact to lock together in the previously molded shape to significantly resist bending and allow circulation of air and moisture therethrough to keep the patient dry; and

means for quickly and easily fastening and unfastening the outer marginal transverse edges of the opposite hingedly connected structural end panels around a patient'"'"'s jointed limb to form a wrappable hollow semi-rigid soft splint which is compressed around a patient'"'"'s limb to become rigid and comfortably limit flexing of the limb.

19. The soft splint of claim 18 wherein said lightweight non-absorbent plastic foam beads are sized to allow air and water to pass through the structure in use and so that it will drain and dry quickly.

20. The soft splint of claim 19 wherein the fabric is a mold and mildew resistant open mesh synthetic fabric that is non-absorbent.

21. The soft splint of claim 18 further including an openable closure in the smaller pockets to permit adding or removing filler material to increase or decrease fullness in order to tailor the shape of the smaller pockets to the patient'"'"'s needs.

22. The soft splint of claim 21 wherein the fabric is a coated open mesh fabric which has an increased friction which, when the structure is wrapped around a patient'"'"'s limb, keeps the wrapped structure from slipping as compared with an uncoated fabric.