Method and an apparatus for charging a rechargeable battery

• US 5,619,118 A
• Filed: 09/16/1993
• Issued: 04/08/1997
• Est. Priority Date: 02/14/1991
• Status: Expired due to Fees

• Current Assignee: Star Werks Inc.
• Original Assignee: Chartec Laboratories A/S
• Inventors: Reipur, John, Juul-Hansen, Ebbe
• Primary Examiner(s): NAPPI, ROBERT E
• Application Number:
  US08/104,123
• Time in Patent Office: 1,300 Days
• Field of Search: 320/30, 320/31, 320/32, 320/22, 320/25, 320/2
• US Class Current: 320/145
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient
• CPC Class Codes: H02J 7/007194 of the battery

Abstract

A rechargeable battery is charged by connecting the terminals of the battery to an electrical power source. In order to avoid overcharging and undue temperature increase in the battery cell, the course of a least one charging parameter, such as the increase rate of voltage, is surveyed during at least part of the process of charging the battery. This charging parameter surveyed is compared with a number of reference parameter courses representing idealistic or desireable processes of charging the battery for different starting states of charge of the battery. Such comparisons may for example be made by means of a microprocessor, which may also select the reference course with a starting state of charge similar to the actual starting state of charge of the battery. Thereafter the process of charging the battery may be controlled so as to approximate the course of said charging parameter to the selected reference course. The charging voltage may be limited to a maximum value (Vmax). When such value has been reached the charging process may be terminated after a certain predetermined time period being one of the reference values.

Claims

1. A method of charging a rechargeable battery, comprising:

connecting an electrical source of energy to the battery,

determining the value of one or more characteristic parameters of the charging process at a plurality of points of time during charging,

determining, for each of at least two points of time, the apparent remaining period necessary to fully charge the battery the point in time time and stored reference values corresponding to the determined values;

terminating the charging process at a stop point determined from the apparent remaining time periods.

2. A method according to claim 1, wherein the determining step comprises comparing actual measurement values of the characteristic parameters with previous measurement values of the same parameters for each of the said measurement points of time, whereby the rate of change of the parameters is determined as function of time.

3. A method according to claim 1, further including the step of comparing the determined parameters with stored reference values, and wherein the determining the apparent remaining period is performed when the characteristic parameters assume one of the reference values.

4. A method according to claim 3, wherein the energy source applies a charging current to terminals of the battery, and the method further includes the steps of:

measuring the voltage across the terminals of the battery during charging, and

cutting-off the charging current to the battery for a brief period before the voltage of the battery is measured.

5. A method according to claim 4, further comprising the step of controlling the voltage supplied to the battery so that the charging current is kept relatively low at the beginning of the charging process.

6. A method according to claim 3, including the step of:

applying a constant charging current to the battery during a first portion of the charging period, and then gradually reducing the charging current until charging is terminated.

7. A method according to claim 6, characterized by controlling the charging current fed to the battery by pulse width modulating a constant voltage source.

8. A method according to claim 7, characterized by initiating the determination of apparent remaining periods when one of the characteristic parameters assumes a predetermined value.

9. A method according to claim 1, characterized in that the step of determining the value of characteristic parameters comprises determining an average of a plurality of intermediate measurements having been performed since the preceding measurement point of time.

10. A method according to claim 1, including the further step of terminating charging if said stop point has not occurred yet after a predetermined period from the start of the charging process.

11. A method according to claim 1, including the further step of terminating charging if one of the measured parameters assumes one of a plurality of predetermined values.

12. A method according to claim 1, including the further step of maintaining the state of the charge of the battery after the termination of charging by means of a pulsating current.

13. A method according to claim 12, including the further step of briefly applying voltage to the battery prior to the initiation of the charging process so that the characteristic parameters can be measured, the results of these measurements determining whether the charging process is to be initiated.

14. An apparatus for charging a rechargeable battery, said apparatus comprising

an electrical source of energy,

a measuring device for measuring one or more characteristic parameters of the charging process at a series of points of time during charging,

a control unit, receptive of indicia of the measured parameters, for calculating other characteristic parameters in accordance with the measured parameter or parameters, controlling the energy source and for terminating the charging process,

the control unit including a storage circuit for storing the measured parameter or parameters values, calculated parameter values and reference values, and being adapted to control the charging process based on the values stored,

characterized in that the control unit is adapted to determine, for at least two points of time, an apparent remaining charging period of time necessary to fully charge the battery from the point of time based on the measured characteristic parameter or parameters at that time and stored reference values corresponding to the determined values with the reference values, and terminates the charging process at a stop point determined from the apparent remaining time periods.

15. An apparatus according to claim 14, characterized in that for each of the said measurement points of time, the control unit is adapted to compare actual measurement values for the characteristic parameters with previous measurement values for the same parameters to thereby determine the rate of change of the parameters as a function of time, and to determine said apparent remaining charging time periods in accordance with reference values corresponding to the determined rate of change.

16. An apparatus according to claim 14, wherein the energy source applies a charging current to terminals of the battery, and said measuring device generates indicia of the voltage across the terminals of the battery, characterized in that the control unit cuts-off the charging current to the battery for a brief period before the voltage of the battery is measured.

17. An apparatus according to claim 14, characterized in that the control unit is adapted to control the voltage supplied to the battery so that the charging current is kept relatively low at the beginning of the charging process.

18. An apparatus according to claim 17, characterized in that the charging current fed to the battery is regulated by pulse width modulating a constant voltage.

19. An apparatus according to claim 14, characterized in that the control unit is adapted to terminate charging after a predetermined period after the start of the charging process if the stop point has not occurred beforehand.

20. An apparatus according to claim 14, characterized in that the control unit is adapted to terminate charging if one of the measured parameters assumes one of a plurality of predetermined values.

21. An apparatus according to claim 14, characterized in that the control unit is adapted to maintain the state of charge of the battery after the termination of charging by means of a pulsating current.

22. An apparatus according to claim 14, characterized in that the control unit is adapted to briefly apply a voltage to the battery prior to the initiation of the charging process and responsive to measured characteristic parameters, determine whether the charging process is to be initiated.

23. A method of charging a rechargeable battery having a pair of terminals, said method comprising

connecting an electrical power source to the terminals of the battery,

monitoring at least one charging parameter during at least part of the process of charging of the battery,

comparing a sequence of values of said at least one charging parameter with stored reference parameter sequences representing idealistic or desirable processes of charging the battery for different starting states of charge of the battery,

selecting the reference sequence corresponding to the sequence of values of said at least one charging parameter, and

controlling the process of charging the battery so as to cause the sequence of subsequent values of said at least one parameter to approximate the selected reference parameter sequence;

wherein the process of charging is controlled by controlling the voltage supplied to the terminals of the battery and the voltage supplied to the battery is controlled so that the charging current is kept relatively low at the beginning of the charging process.

24. A method according to claim 23, wherein the voltage supplied to the terminals of the battery is limited to a predetermined maximum, the charging process being terminated at the expiration of a predetermined period of time starting when said voltage has reached said maximum.

25. The method of claim 24, wherein said predetermined period of time is related to the reference sequence selected.

26. The method of charging a rechargeable battery having a pair of terminals, said method comprising

connecting an electrical power source to the terminals of the battery,

monitoring at least one charging parameter during at least part of the process of charging of the battery,

comparing a sequence of values of said at least one charging parameter with stored reference parameter sequences representing idealistic or desirable processes of charging the battery for different starting states of charge of the battery,

selecting the reference sequence corresponding to the sequence of values of said at least one charging parameter, and

controlling the process of charging the battery so as to cause the sequence of subsequent values of said at least one parameter to approximate the selected reference parameter sequence;

wherein;

the monitoring step comprises measuring the current values of said at least one charging parameter at short time intervals during charging,

the comparing step comprises comparing the measured parameter values with corresponding reference values of the reference parameter sequences,

the selecting the reference sequence step comprising selecting the relevant reference parameter sequence on the basis of comparison of such measured values and reference values, and

the controlling step comprising determining a remaining period of charging time based on said comparison, and terminating the charging process when said remaining period of time has expired.

28. A method according to claim 26, wherein the charging current is cut off for a short period of time immediately prior to each measurement of the potential difference of the battey terminals.

29. A method according to claim 28, wherein the parameter values are measured and the rates of change of the parameter values are determined at uniform first time intervals, each determination of the rates of change being based on parameter values measured at second time intervals, the second time interval being a multiple of the first time interval.

30. A method according to claim 29, wherein the charging current fed to the battery is controlled by pulse width modulating a constant voltage source.

31. A method according to claim 30, wherein the determination of said rate of change is initiated when a measured value of the characteristic parameters exceeds a predetermined value.

33. A method according to claim 26, wherein the charging period is restricted to a predetermined maximum period.

27. A method according 26, wherein the rate of change of the parameter values as a function of the charging time lapsed is compared to similar reference values.

32. A method of charging a rechargeable battery having a pair of terminals, said method comprising

connecting an electrical power source to the terminals of the battery,

monitoring at least one charging parameter during at least part of the process of charging of the battery,

comparing a sequence of values of said at least one charging parameter with stored reference parameter sequences representing idealistic or desirable processes of charging the battery for different starting states of charge of the battery,

selecting the reference sequence corresponding to the sequence of values of said at least one charging parameter, and

controlling the process of charging the battery so as to cause the sequence of subsequent values of said at least one parameter to approximate the selected reference parameter sequence;

wherein each of said parameter values is an average of a plurality of measurements within a certain period of time.

34. A method of charging a rechargeable battery having a pair of terminals, said method comprising

connecting an electrical power source to the terminals of the battery,

monitoring at least one charging parameter during at least part of the process of charging of the battery,

comparing a sequence of values of said at least one charging parameter with stored reference parameter sequences representing idealistic or desirable processes of charging the battery for different starting states of charge of the battery.

selecting the reference sequence corresponding to the sequence of values of said at least one charging parameter, and

controlling the process of charging the battery so as to cause the sequence of subsequent values of said at least one parameter to approximate the selected reference parameter sequence;

wherein the charging process is terminated if one of the monitored parameter values exceeds a predetermined value for the respective parameter.

35. A method according to claim 34, wherein the state of the charge of the battery is maintained after said termination of the charging process by feeding a pulsating current to the terminals of the battery.

36. An apparatus for charging a rechargeable battery, said apparatus comprising:

connecting means for connecting the battery to an electrical power source,

means for monitoring at least one charging parameter during at least part of the process charging the battery,

storing means for storing a plurality of reference parameter sequences representing idealistic or desirable processes of charging the battery for various starting states of charge of the battery,

means for comparing the sequence of values of said at least one charging parameter with the stored reference parameter sequences and for selecting the reference course corresponding to the sequence of values of said at least one charging parameter, and

means for controlling the process of charging the battery so as to cause the sequence of subsequent values of said at least one parameter to approximate the selected reference parameter sequence;

wherein the control means are adapted to control the process of charging the battery by controlling the voltage supplied to the connecting means so that the charging current is kept relatively low at the beginning of the charging process, to limit the voltage supplied to the connecting means to a predetermined maximum, and to terminate the charging process when a predetermined period of time related to the reference sequence finally selected by the comparing and selecting means and starting when said voltage maximum has been reached.

37. An apparatus according to claim 36, wherein the monitoring means comprise means for measuring current values of said at least one charging parameter at short time intervals during charging, the comparing means being adapted to compare the parameter values measured with corresponding reference values of the reference parameter sequences and to select the relevant reference parameter sequence based on such comparison.

38. An apparatus according to claim 37, wherein the comparing means are adapted to compare the rate of change of the parameter values as a function of the charging time lapsed with similar reference values.

39. An apparatus according to claim 37, wherein the control means are adapted to cut off the charging current supplied to the battery for a short period of time immediately prior to each measurement of the potential difference of the battery terminals.

40. An apparatus according to claim 39, wherein the measuring means are adapted to measure the parameter values at uniform first time intervals, the monitoring means being adapted to determine the rate of change based on parameter values measured at second time intervals each being a multiple of the first time interval.

41. An apparatus according to claim 40, wherein the control means are adapted to control charging current to the battery by pulse width modulating a constant voltage source.

42. An apparatus according to claim 41, wherein the monitoring means are adapted to initiate the determination of the rate of change when a value of the characteristic parameter measured exceeds a predetermined value.

43. An apparatus according to claim 42, wherein each of said parameter values compared is an average of a plurality of measurements within a certain period of time.

44. An apparatus according to claim 43, wherein the control means are adapted to restrict the charging period to a predetermined maximum period.

45. An apparatus according to claim 44, wherein the control means are adapted to terminate the charging process if one of the parameter values measured exceeds a predetermined value for the respective parameter.

46. An apparatus according to claim 45, wherein the control means are adapted to feed a pulsating current to the connecting means so as to maintain the state of the charge of the battery after said termination of the charging process.

47. An apparatus according to claim 46 wherein the control means comprises a microprocessor.

48. A method of charging a rechargeable battery having terminals, comprising:

selectively applying a voltage to the battery terminals to provide a charging current,

measuring the voltage across the terminals of the battery during charging,

cutting-off the charging current to the battery for a brief period before the voltage of the battery is measured,

controlling the voltage supplied to the battery so that the charging current is kept relatively low at the beginning of the charging process.

determining the value of one or more characteristic parameters of the charging process at a plurality of points of time during charging,

selecting a point of time.

determining a remaining charging period necessary to charge the battery from the selected point of time based upon the determined parameter values at that time and stored reference values corresponding to the determined values;

terminating the charging process when the remaining charging period of time has lapsed.

49. A method of charging a rechargeable battery having terminals, comprising:

selectively applying a voltage to the battery terminals to provide a charging current,

applying a constant charging current to the battery during a first portion of the charging period, and then gradually reducing the charging current until charging is terminated,

determining the value of one or more characteristic parameters of the charging process at a plurality of points of time during charging,

selecting a point of time,

determining the remaining charging period necessary to charge the battery from the selected point of time based upon the determined parameter values at that time and stored reference values corresponding to the determined values;

terminating the charging process when the remaining charging period of time has lapsed.

50. A method of charging a rechargeable battery having terminals, comprising:

selectively applying a voltage to the battery terminals to provide a charging current,

controlling the charging current fed to the battery by pulse width modulating a constant voltage source,

determining the value of one or more characteristic parameters of the charging process at a plurality of points of time during charging,

selecting a point of time,

determining the remaining charging period necessary to charge the battery from the selected point of time based upon the determined parameter values at that time and stored reference values corresponding to the determined values;

terminating the charging process when the remaining charging period of time has lapsed.

51. An apparatus for charging a rechargeable battery, said apparatus comprising

an electrical source of energy for selectively providing a voltage to the battery,

a measuring device for measuring one or more characteristic parameters of the charging process at at least one point of time during charging,

a control unit, receptive of indicia of the measured parameters, for calculating other characteristic parameters, controlling the energy source and for terminating the charging process,

the control unit including a storage circuit for storing measured parameter values, calculated parameter values and reference values, and being adapted to control the charging process based on the values stored,

characterized in that the control unit is adapted to:

control the voltage supplied to the battery so that the charging current is kept relatively low at the beginning of the charging process;

determine an apparent remaining charging period of time necessary to fully charge the battery from the point of time based on the measured characteristic parameter or parameters at that time and stored reference values corresponding to the determined values; and

to terminate the charging process at a stop point determined, in accordance with predetermined criteria, from the apparent remaining time periods.

52. An apparatus for charging a rechargeable battery said apparatus comprising

a constant voltage source;

a measuring device for measuring one or more characteristic parameters of the charging process at at least one point of time during charging,

a control unit, receptive of indicia of the measured parameters, for calculating other characteristic parameters, controlling the energy source and for terminating the charging process,

the control unit including a storage circuit for storing measured parameter values, calculated parameter values and reference values and being adapted to control the charging process based on the values stored,

the control unit being adapted to;

control the charging current to the battery by pulse width modulating a constant voltage;

determine an apparent remaining charging period of time necessary to fully charge the battery from the point of time based on the measured characteristic parameter or parameters at that time and stored reference values corresponding to the determined values; and

to terminate the charging process at a stop point determined, in accordance with predetermined criteria, from the apparent remaining time periods.