Composite materials and process

• US 5,620,780 A
• Filed: 04/24/1995
• Issued: 04/15/1997
• Est. Priority Date: 03/30/1990
• Status: Expired due to Term

• Current Assignee: 3M Company
• Original Assignee: 3M Company
• Inventors: Wood, Leigh E., Gorman, Michael R., Alberg, Randall L., Krueger, Dennis L.
• Primary Examiner(s): McCamish, Marion E.
• Assistant Examiner(s): Copenheaver, Blaine R.
• Application Number:
  US08/427,424
• Time in Patent Office: 722 Days
• Field of Search: 428/230, 428/231, 428/343, 428/354, 428/373, 428/375, 428/376, 428/179, 428/152, 604/387, 604/370, 604/389, 604/392
• US Class Current: 428/179
• CPC Class Codes: A61F 13/51464 being stretchable or elastomeric
• CPC Class Codes: A61F 13/58 Adhesive tab fastener elements A61F13/5611, A61F13/5616, A61F13/66 take precedence
• CPC Class Codes: A61F 2013/49023 being textured, e.g. corrugated
• CPC Class Codes: A61F 2013/51427 having valves
• CPC Class Codes: B29C 2059/023 Microembossing
• CPC Class Codes: B29C 48/05 Filamentary, e.g. strands
• CPC Class Codes: B29C 48/08 flexible, e.g. films
• CPC Class Codes: B29C 48/19 the layers being joined at their edges
• CPC Class Codes: B29C 48/20 one of the layers being a strip, e.g. a partially embedded strip
• CPC Class Codes: B29C 48/21 the layers being joined at their surfaces
• CPC Class Codes: B29C 48/22 with means connecting the layers, e.g. tie layers or undercuts
• CPC Class Codes: B29C 48/307 specially adapted for bringing together components, e.g. melts within the die
• CPC Class Codes: B29C 55/023 using multilayered plates or sheets
• CPC Class Codes: B29C 59/18 by liberation of internal stresses, e.g. plastic memory
• CPC Class Codes: B29C 61/02 Thermal shrinking
• CPC Class Codes: B32B 2307/51 Elastic
• CPC Class Codes: B32B 25/08 of synthetic resin
• CPC Class Codes: B32B 27/12 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 43/00 Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
• CPC Class Codes: Y10S 428/906 Roll or coil
• CPC Class Codes: Y10T 428/24446 : Wrinkled, creased, crinkled or creped
• CPC Class Codes: Y10T 428/24669 : Aligned or parallel nonplanarities
• CPC Class Codes: Y10T 428/249923 : Including interlaminar mechanical fastener
• CPC Class Codes: Y10T 428/28 : Web or sheet containing structurally defined element or component and having an adhesive outermost layer
• CPC Class Codes: Y10T 428/2848 : Three or more layers
• CPC Class Codes: Y10T 428/2929 : Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
• CPC Class Codes: Y10T 428/2933 : Coated or with bond, impregnation or core
• CPC Class Codes: Y10T 428/2935 : Discontinuous or tubular or cellular core
• CPC Class Codes: Y10T 442/601 : Nonwoven fabric has an elastic quality

Abstract

Composite films and film laminates comprising at least one elastomeric core and a surrounding nonelastomeric matrix preferably prepared by coextrusion. The film when stretched and allowed to recover will create an elastomeric composite.

Claims

1. A fastening tab comprising a closure layer and a backing of a coextruded film having two faces comprising at least one discrete elastomeric core containing region capable of elastic elongation and a matrix of thermoplastic polymeric material, which polymeric matrix material is less elastic than the elastomeric core material, said matrix material completely circumscribing said at least one discrete elastomeric core so that there is at least two nonelastic film regions comprising matrix material, wherein the thickness and the presence of the elastomeric core material varies across the film length and/or width and wherein when said coextruded film is stretched past the inelastic deformation limit of the matrix material around said at least one elastomeric core the film will be capable of recovery in the at least one elastomeric core containing region to form a microtextured skin layer, formed of the matrix material over the at least one elastomeric core, only in the elastomeric core containing region of said film, wherein at least one nonelastic film region contains the closure layer.

2. The fastening tab of claim 1 wherein the at least one elastomeric core comprises an extrudable polymer and said matrix material is a thermoplastic polymer.

3. The fastening tab of claim 1 wherein the at least one core is approximately at the same relative location to the two film faces.

4. The fastening tab of claim 1 wherein the at least one elastomeric core is at different locations in said film relative to the two film faces.

5. The fastening tab of claim 1 comprising a diaper closure tab.

6. The fastening tab of claim 5 where the closure layer comprises a pressure-sensitive adhesive layer.

7. The fastening tab of claim 6 wherein a low adhesion backsize is on at least the face opposite the backing face coated with the pressure-sensitive adhesive layer.

8. The fastening tab of claim 1 wherein the closure layer comprises a mechanical fastening element.

9. The fastening tab of claim 8 wherein the mechanical fastening element comprises a hook fastening element.

10. The fastening tab of claim 1 further comprising a fibrous web on at least one face of the backing.

11. The fastening tab of claim 1 further comprising a fibrous web on both faces of the backing.

12. The fastening tab of claim 11 wherein the fibrous web is a nonwoven web.

13. The fastening tab of claim 11 wherein the nonwoven web is extensible.

14. The fastening tab of claim 1 wherein one end is an inverted mirror image of the opposite end such that the tape tab can be continuously cut from the roll of tape without waste.

15. The fastening tab of claim 14 wherein the terminal portion of the one end is at least twice as wide as the terminal portion of the opposing end.