Power supply with automatic charge measuring capability

• US 5,621,298 A
• Filed: 10/06/1994
• Issued: 04/15/1997
• Est. Priority Date: 10/06/1994
• Status: Expired due to Fees

• Current Assignee: Motor Appliance Corporation
• Original Assignee: Motor Appliance Corporation
• Inventors: Harvey, Bruce G.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US08/319,281
• Time in Patent Office: 922 Days
• Field of Search: 320/5, 320/11, 320/22, 320/39, 320/43, 320/44, 320/48, 324/426, 324/427
• US Class Current: 320/134
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: H02J 7/0071 with a programmable schedule

Abstract

A power supply having a battery and a battery charger is disclosed which includes a discharge circuit for automatically measuring the battery charge without taking the battery out of service and without draining the battery below the minimum safe charge level necessary to operate a piece of equipment connected thereto. The discharge circuit automatically electrically isolates the battery from the charging circuit and measures the battery characteristics as the battery discharges across the equipment load. Once the battery charge is measured, the results are stored in non-volatile memory and the battery is automatically recharged.

Claims

1. A battery charger for connection between an input power source and a battery, comprising:

an equipment set providing a known load; and

means for automatically measuring a charge in said battery as said batter and said equipment set remain connected to said input power source, said charge measuring means including means for electrically isolating said equipment set and said battery from said input power source to thereby partially discharge the battery through the equipment set, and means for thereafter automatically electrically reconnecting the equipment set and battery to said input power source to thereby recharge the battery, said recharging occurring before said battery is discharged below a level required to drive the equipment set.

2. The battery charger of claim 1 wherein said charge measuring means includes means for determining a plurality of discharge parameters as said battery is discharged, said discharge parameters being indicative of said battery charge.

3. The battery charger of claim 2 wherein said charge measuring means includes means for monitoring said discharge parameters and controlling said battery discharge in response thereto.

4. The battery charger of claim 3 wherein the electronic switch is connected between the power source and the battery to thereby electrically isolate said battery and said equipment set from said power source.

5. The battery charger of claim 3 wherein said discharge parameters include a minimum battery voltage.

6. The battery charger of claim 3 wherein said discharge parameters include a maximum discharge time.

7. The battery charger of claim 3 wherein said discharge parameters include ampere-hours discharged.

8. A method of automat measuring the charge of a battery as said battery remains connected to a batter charger, said battery also being connected to an equipment set, the method comprising the steps of:

electrically isolating said battery from said battery charger to thereby partially discharge said battery into said equipment set;

measuring one or more discharge parameters as said batter discharges;

terminating said battery discharge prior to said battery reaching a minimum safe charge, including the step of automatically electrically connecting said battery to said battery charger before said battery is fully discharged to thereby recharge said battery.

9. The method according to claim 8 wherein the step of measuring said discharge parameters includes measuring a battery voltage.

10. The method according to claim 8 wherein the step of measuring said discharge parameters includes measuring discharge time.

11. The method according to claim 8 wherein the step of measuring said discharge parameters includes measuring ampere-hours discharged.

12. The method of claim 8 wherein the equipment set comprises a load selected from the group consisting of railroad traffic control equipment and railroad grade crossing protection equipment.

13. The method of claim 12 wherein the discharging step is remotely initiated via a transmitter and a receiver.

14. A battery charger for connection between an input power source and a battery having a voltage, the charger comprising:

an equipment set drawing an operating current and electrically coupled to the battery;

sensors electrically coupled to the battery for measuring the battery voltage and the operating current;

a control circuit electrically coupled to the sensors to determine a plurality of discharge parameters, the control circuit also being operably coupled to the control input of the switch to open the switch to electrically isolate the input power source from the battery and to thereby discharge the battery through the equipment set without increasing a discharge load on the battery above that provided by the equipment set;

wherein the equipment set remains coupled to the battery when the switch is closed.

15. The battery charger of claim 14 further comprising a battery temperature sensor thermally coupled to the battery and electrically coupled to the control circuit.

16. The battery charger of claim 14 wherein the equipment set comprises a device selected from a group consisting of railroad traffic control equipment and railroad grade crossing protection equipment.

17. A plurality of battery chargers of the type of claim 15 installed at distances of 1 to 4 miles along a railroad right of way.

18. The battery charger of claim 14 and further comprising a transmitter/receiver to remotely initiate discharging of the battery and to provide remote retrieval of parameters from the discharge parameter monitor.