Power supply system including thermal current limiting protection

• US 5,640,059 A
• Filed: 12/21/1995
• Issued: 06/17/1997
• Est. Priority Date: 12/21/1995
• Status: Expired due to Term

• Current Assignee: Emerson Network Power Energy Systems North America Incorporated (Emerson Electric Company)
• Original Assignee: Reltec Corporation (GEC, Inc.)
• Inventors: Kammiller, Neil A., Goodlive, Brian D., Kalivas, Zissis L.
• Primary Examiner(s): Wysocki, Jonathan
• Assistant Examiner(s): PALADINI, ALBERT WILLIAM
• Application Number:
  US08/576,784
• Time in Patent Office: 544 Days
• Field of Search: 307/66, 307/64, 307/43, 307/117, 307/44, 323/908, 361/58, 361/106, 320/35, 320/30, 320/39, 219/494, 230/46 R
• US Class Current: 307/66
• CPC Class Codes: B60L 2240/36 Temperature of vehicle components or parts
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/0092 with use of redundant elements for safety purposes
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 58/10 for monitoring or controlling batteries
• CPC Class Codes: H02J 7/34 Parallel operation in networks using both storage and other dc sources, e.g. providing buffering H02J7/14 takes precedence
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y10S 323/908 Inrush current limiters

Abstract

A power supply system including a thermal current limiting device operating due to high temperatures. At predetermined temperatures, the device acts to incrementally control the output of a power supply. An implementation of the device may be found in a voltage or power regulator wherein a constant output voltage or power is desired. As temperature increases, the power supply system is not switched off, rather current output is adjusted in a controlled manner thereby eliminating the need for the device to be entirely shut down for a time period. A back-up battery is used to provide supplementing current needed by the load.

Claims

1. A power supply system comprising:

a constant voltage output source connected to a load, which is to be supplied;

a thermal current limiter in operative connection between the constant voltage output source and the load, the thermal current limiter constructed so as to incrementally lower an output of the constant voltage output source corresponding to a rise in temperature; and

a back-up battery in operative connection with the constant voltage source and the load.

2. The power supply system according to claim 1 wherein the constant voltage output source is a regulated AC-DC power supply.

3. The power supply system according to claim 1 wherein the load requires a constant power output.

4. The power supply system according to claim 1 wherein the back-up battery is configured to supply a portion of power to the load when the constant voltage output source is at an incrementally lowered operating level.

5. The power supply system according to claim 1 wherein the thermal current limiter is temperature sensitive.

6. The power supply system according to claim 1 wherein the back-up battery has a capacity to supply a load for a known predetermined time period.

7. The power supply system according to claim 1 wherein the thermal current limiter includes:

a comparator with two inputs, a first input connected to a constant voltage and a second input connected to a reference voltage, the voltage comparator comparing signals on the first and second inputs and generating a comparison signal;

a temperature sensitive bridge network which generates a temperature sensitive output signal;

an amplifier arranged to receive and amplify the temperature sensitive output signal;

a combination node which receives and combines the comparator signal and the temperature sensitive signal to generate an error signal; and

a control circuit arranged to receive the error signal and generate a control signal based on the error signal.

8. The power supply system according to claim 1 wherein the constant voltage output source is an AC/DC 48 volt power supply.

9. The power supply system according to claim 1 wherein the thermal current limiter includes a load supply limiting circuit comprising:

a buffer circuit which receives an error signal and generates a buffered error signal;

a temperature sensitive circuit which generates a temperature sensitive output signal that varies in correspondence with an ambient temperature; and

a comparator circuit which receives and compares the buffered error signal and the temperature sensitive output signal, wherein based on the output of the comparison the power supply is placed into or maintained in one of voltage control and current control.

10. The power supply system according to claim 9 wherein the temperature sensitive circuit further includes:

a temperature comparator amplifier; and

,

a temperature sensitive bridge network which outputs signals to the temperature comparator amplifier, wherein when the temperature is below a predetermined value an output from the temperature sensitive circuit is blocked, and when the temperature is above a predetermined value the output of the temperature sensitive circuit acts to reduce the output of the power supply.

11. The power supply system according to claim 1 wherein the thermal current limiter is configured to sense ambient temperature, whereby current limiting is based on the sensed ambient temperature.

12. The power supply system according to claim 1 wherein the thermal current limiter is configured to sense the temperature of a component, whereby current limiting is based on the sensed component temperature.

13. The power supply according to claim 1 wherein the constant voltage output source and load operate without a back-up battery.

14. A power supply system comprising:

a constant power load;

a constant voltage output source connected to the constant power load;

a thermal current limiter in operative connection between the constant voltage output source and the constant power load, the thermal current limiter constructed to incrementally lower an output of the constant voltage output source corresponding to a rise in temperature, the thermal current limiter including a temperature sensor located in sensing relationship with the constant power load which is a separate device and distanced from the thermal current limiter, to sense a temperature value at the constant power load, wherein the sensed temperature value is used by the thermal current limiter to control output of the constant voltage output source.

15. The power supply system according to claim 14 further comprising a back-up battery in direct connection with the constant voltage source and the constant power load.

16. The power supply system according to claim 14 wherein the constant voltage output source operates between -40°

C. to +65°

C.