Powered tracked vehicle suitable for carriages for the disabled

• US 5,641,030 A
• Filed: 03/14/1995
• Issued: 06/24/1997
• Est. Priority Date: 03/21/1994
• Status: Expired due to Term

• Current Assignee: T.G.R. S.R.L.
• Original Assignee: T.G.R. S.R.L.
• Inventors: Toselli, Emilio
• Primary Examiner(s): BOEHLER, ANNE MARIE M
• Application Number:
  US08/403,624
• Time in Patent Office: 833 Days
• Field of Search: 180/9.23, 180/9.32, 180/167, 180/169, 180/907, 280/5.2, 280/5.22, 280/5.24, 280/DIG. 10, 340/800.29, 356/4.01, 356/4.07, 356/4.08, 356/11, 356/18
• US Class Current: 180/9.32
• CPC Class Codes: A61G 5/061 for climbing stairs
• CPC Class Codes: A61G 5/066 with endless belts
• CPC Class Codes: B62D 55/075 Tracked vehicles for ascending or descending stairs, steep slopes or vertical surfacesmagnetic or pneumatic ground-engaging parts B62D55/265; chairs or multi-track cycles specially adapted for invalids A61G5/00
• CPC Class Codes: Y10S 180/907 Motorized wheelchairs
• CPC Class Codes: Y10S 280/10 Stair climbing chairs

Abstract

The powered tracked vehicle is equipped with photocells (13, 45) which monitor its backward and forward movements and automatically modify their orientation according to whether the vehicle is travelling on the level or negotiating stairs or a slope. The inclinometer (25) that monitors the attitude of the chair is located in a protected inner part of the frame (3) and is connected to the chair itself by means of a hinged parallelogram (57, 59, 103, 105). The inclinometer is mounted on one of the sides of the hinged parallelogram via a pivoting support (61) which, by means of a sheathed cable (66, 65) and a feeler (67), detects whether the vehicle'"'"'s front runner (70) is raised or lowered and transmits to the chair the advance backward tilt required when beginning to descend a flight of stairs. Other devices are also provided to make the vehicle as safe to operate as possible.

Claims

1. A powered tracked vehicle comprising:

a base frame having an upwardly-oriented intermediate part;

at least one pair of powered tracks attached to said base frame for moving said frame forwards and backwards along a surface;

a chair having a seat and a transversely pivoting chair frame to which said seat is attached and which said chair frame is supported on said intermediate part of said base frame;

a hydraulic actuator attached at one end to said chair frame and at another end to said base frame, said actuator being controlled by an electrohydraulic control unit;

an inclinometer which senses changes in attitude of said chair and which controls actuation of said electrohydraulic control unit to actuate said hydraulic actuator to maintain an attitude of said seat always approximately horizontal;

a front photocell, a middle photocell and a rear photocell mounted to said base frame and oriented downwards to explore the surface during movements of the vehicle forwards and backwards;

a front adjusting means for automatically adjusting the orientation of said front photocell during various operating conditions of the vehicle in order to adapt to these conditions and ensure as great as possible operational safety of the vehicle; and

a rear adjusting means for automatically adjusting the orientation of said rear photocell during various operating conditions of the vehicle in order to adapt to these conditions and ensure as great as possible operational safety of the vehicle.

2. A powered tracked vehicle as claimed in claim 1:

wherein said rear adjusting means normally orients said rear photocell with a backwards inclination so that said rear photocell has a field of view which mostly covers the surface adjacent a rear end of said tracks and forms with the surface an acute angle in order to detect possible voids in the surface when the vehicle is travelling along a level portion of the surface; and

wherein said rear adjusting means rotates said rear photocell about a transverse axis when the vehicle is negotiating a flight of stairs in order to raise the field of view thereof and to ensure that when said rear photocell reaches an edge of an upper landing of the stairs the field of view of said rear photocell forms a narrow acute angle with the landing so that as this edge is passed by the field of view said rear photocell immediately detects that the landing has been reached and that the vehicle should be prepared for arrival on the landing.

3. A powered tracked vehicle as claimed in claim 2 wherein said rear adjusting means adjusts the orientation of said rear photocell to have a field of view when the vehicle is travelling on the level portion of the surface which forms an angle of about 40°

with the level portion, and wherein said rear adjusting means adjusts the orientation of said rear photocell to have a field of view when the vehicle is negotiating stairs which forms an angle of about 5°

with the horizontal.

4. A powered tracked vehicle as claimed in claim 2 wherein said rear adjusting means includes:

a projection extending from said base frame,

a pin rotatably supported by said projection and extending transversely therefrom relative to the vehicle and perpendicular to the field of view of said rear photocell,

a support attached to said pin to which said rear photocell is fixed,

a lever having an intermediate part fixed transversely to said pin,

a telescopic rod hinged to a first end of said lever,

a spring which urges said telescopic rod towards a contraction thereof,

an arm hinged to a second end of said lever, said arm being hinged also to said base frame and carrying a base body of said hydraulic actuator,

a cable having a first end fixed to a top part of said telescopic rod and a free end with a non-withdrawable enlargement thereat,

a guide bush through which said cable passes, said guide bush being rotatably mounted on said second end of said lever,

wherein a first distance between said second end of said lever where said guide bush is mounted and said pin to which said intermediate part of said lever is fixed is equal to a second distance between a point of connection of said arm to said base frame and a point of hinged connection of said telescopic rod to said base frame, and

wherein said first and second distances are related to a third distance between a point of hinged connection of said telescopic rod to said first end of said lever and said pin such that during a first approximate 13°

-15°

of tilting of said tracks when said vehicle is climbing stairs in reverse, the field of view of said rear photocell is rotated upwards until a positive angle of approximately 5°

is formed with the horizontal while said telescopic rod remains contracted and the enlargement of said free end of said cable abuts against said guide bush, and such that any further upward rotation of said tracks produces an equal downward rotation of said rear photocell whose 5°

inclination remains unchanged while said telescopic rod lengthens proportionally.

5. A powered tracked vehicle as claimed in claim 2 and further including:

a rear runner hinged to said intermediate part of said base frame for movement between a rest position and an active position,

a motor-driven winch mounted on said base frame which moves said rear runner between the rest position and the active position when said rear photocell detects and passes over the edge of the upper landing of stairs up which said vehicle is climbing in reverse,

a damper which controls the movement of said rear runner, said damper including a pressure switch,

a cam provided at a hinged connection of said rear runner to said intermediate part of said base frame,

a microswitch which is actuated by movement of said cam as said rear runner moves from the rest position to the active position and back again, and

a vehicle control unit including a timer circuit connected to said microswitch such that if said microswitch actuated by movement of said rear runner does not switch a state thereof within a predetermined interval of time after said rear photocell detects passage over the edge of the upper landing, said vehicle automatically stops reversing and can only descend.

6. A powered tracked vehicle as claimed in claim 1:

wherein said front photocell is located in a front center part of said base frame and normally points forwards in a rest position so that a front field of view thereof mostly covers a level portion of the surface in front of said vehicle as said vehicle travels forwards, the front field of view forming an acute angle with the level portion of the surface in order to detect any voids in the surface as said vehicle moves forwards;

wherein said front adjusting means includes

a support which is hingedly attached to said base frame and to which said front photocell is attached,

a stop on said base frame,

a spring means for resiliently urging said support against said stop causing said front photocell to assume the rest position,

a cable connected at one end to said support and at another end to said chair frame,

a sheath fixed at each end to said base frame and through which said cable runs,

such that when said vehicle is travelling forwards and moving from a landing to a flight of stairs and then travelling down the stairs, said front photocell rotates progressively downwards due to movement of said cable in said sheath whereby the front field of view is approximately perpendicular to an incline of the stairs, and

such that when said vehicle reaches a level portion of the surface and said tracks revert to a horizontal position, said spring means automatically returns said front photocell to the rest position.

7. A powered tracked vehicle as claimed in claim 6 wherein said front adjusting means further includes:

a plate having a longitudinal slot therein, said cable being attached to an end of said plate,

a lower arm fixed to said chair frame, and

a pin fixed to said lower arm and being in sliding engagement with said slot of said plate whereby the field of view of said front photocell is not modified from the rest position when said chair is first inclined backwards due to a lost motion of said pin in said longitudinal slot until said pin engages a back end of said slot.

8. A powered tracked vehicle as claimed in claim 6 and further including:

a front runner hinged to a rear center of said base frame for movement between a raised rest position and a lowered active position,

a motor-driven winch mounted on said base frame which moves said front runner between the rest position and the active position when said front photocell detects a passing over of an edge of an upper landing of stairs down which said vehicle is climbing,

a damper connected to said base frame which controls the movement of said front runner, said damper including a pressure switch,

a cam provided at a hinged connection of said front runner to said base frame,

a first microswitch which is actuated by movement of said cam as said front runner moves from the rest position to the active position and back again,

a second microswitch mounted to detect a movement of said chair frame from a closed condition used when said vehicle is travelling on a level portion of the surface and an open condition used when said vehicle is travelling on stairs, said second microswitch and said first microswitch being connected in series;

wherein said middle photocell is located behind said front photocell and has a field of view which views forwardly; and

wherein during an initial phase of descent of said vehicle down the flight of stairs when said middle photocell has also detected a passing of the edge of the upper landing of the flight of stairs, if said first microswitch and said second microswitch have not both changed a state thereof with respect to an initial condition which existed when said vehicle was travelling on the level portion of the surface, said vehicle is stopped and prepared for reverse movement.

9. A powered tracked vehicle as claimed in claim 8 wherein said powered tracks include a control unit which detects a change of state of said second microswitch from the initial condition and prevents said powered tracks from being moved at a fast speed relative to a slow speed at which said vehicle is designed to move on the stairs.

10. A powered tracked vehicle as claimed in claim 1 and further including:

a lever having a first end hinged to a bottom center part of said base frame at one side of said base frame and a second end, said lever being approximately parallel to the seat of the chair and having said inclinometer attached thereto,

a lower arm of said chair frame which is hingedly attached to said intermediate part of said base frame, and

a rod hingedly attached at one end to said second end of said lever and hingedly attached at another end to an intermediate part of said lower arm,

such that a hinged parallelogram is formed which keeps said lever always approximately parallel with the seat of the chair.

11. A powered tracked vehicle as claimed in claim 10 and further including:

a second lever which is hingedly mounted at an intermediate part thereof to said first-mentioned lever, said second lever having a third end to which said inclinometer is attached and a fourth end positioned a distance from said first-mentioned lever,

a spring means for resiliently urging said fourth end of said second lever away from said first-mentioned lever,

a sheath having a first end fixed to said fourth end of said second lever and a second end,

a guide bush fixed to said base frame and to which said second end of said sheath is attached, said guide bush including

a pin oriented downwards which slides in said guide bush, and

a spring which urges said pin downwards,

a front runner hinged to said base frame for movement between a raised rest position and a lowered active position, said front runner assuming the active position when said vehicle is descending a flight of stairs,

a third lever which supports said front runner and which includes an integral support against which said pin normally abuts, and

a cable which runs through said sheath, said cable having a first end fixed to said pin and a second end fixed to said second lever whereby said inclinometer is moved upwards when said front runner moves to the active position.