Extended range DC-DC power converter circuit

• US 5,654,881 A
• Filed: 03/01/1996
• Issued: 08/05/1997
• Est. Priority Date: 03/01/1996
• Status: Expired due to Term

• Current Assignee: BAE Systems Controls Incorporated (BAE Systems Plc)
• Original Assignee: Lockheed Martin Corporation (Martin Marietta Corporation)
• Inventors: Albrecht, Jonathan Joseph, Young, Jason Andrew, Peterson, William Anders
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US08/609,691
• Time in Patent Office: 522 Days
• Field of Search: 363/17, 363/22, 363/23, 363/24, 363/25, 363/26, 363/97, 363/98, 363/131-134
• US Class Current: 363/25
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
• CPC Class Codes: H02M 3/3372 of the parallel type

Abstract

A single-stage power converter has an input-to-output transfer characteristic with two portions, each having a different operational characteristic, with each portion being selected by changing ONLY the duty-cycle of the power switching devices. At low input voltage the converter operates as a Boost converter, while operating as a Buck converter for greater input voltages. This transfer characteristic is provided by a circuit wherein the primary winding center tap of a split-primary power transformer is coupled through an inductive element, with one of the pair of push-pull power switching devices connected to each primary winding end. Secondary winding rectification and filtering provides the power supply output in the Boost mode, and a portion of the power supply output in the Buck mode. The remainder of the Buck-mode output is supplied by the energy stored in the inductive element, preferably by use of a secondary winding on a transinductor (multiple-winding inductive) element having a primary winding providing the energy-storing inductance L.

Claims

1. A power converter, comprising:

a power transformer having a split-primary winding with a tap connected between first and second primary winding ends, and a secondary winding flux coupled to the primary winding;

input means for receiving an input voltage;

output means for providing an output voltage;

a transinductor having a primary winding connected between said input means and said split-primary winding tap, and having a secondary winding flux-coupled to the transinductor primary winding;

first and second power switching means each for controllably causing a flow of current from an associated different one of said first and second primary winding ends;

unidirectional-conduction means coupled to both said transformer secondary winding and said transinductor secondary winding for rectifying flux-coupled energy to provide an output voltage V_o to said output means; and

means for operating said power switching means in a cyclic fashion, and for controlling only a duty-cycle of the power switching means to maintain the output voltage V_o at a preselected level.

2. The converter of claim 1, wherein said operating means receives a feedback sample of said output voltage V_o for controlling only said switching means duty-cycle to selectively operate in a Buck portion or a Boost portion of an input-to-output transfer characteristic to regulate said output voltage at said preselected level.

3. The converter of claim 1, wherein each of the transformer and transinductor has a substantially similar primary winding-to-secondary winding turns ratio N:

1.

4. The converter of claim 1, further comprising:

another output means; and

another unidirectional-conduction means coupled to both said secondary windings for rectifying other flux-coupled energy to provide at said another output means another converter output voltage of substantially the same amplitude V_o but of opposite polarity as the output voltage at said output means.

5. The converter of claim 4, wherein said transinductor has a pair of secondary windings;

each of said unidirectional-conduction means and said another unidirectional-conduction means being coupled to a different one of said pair of secondary windings and connected to corresponding different ones of said output means and said another output means to provide oppositely-poled ones of said output voltage and said another output voltage.

6. The converter of claim 1, wherein the switching means are semiconductor switching devices.

7. The converter of claim 6, wherein the devices are MOSFETs.

8. The converter of claim 1, wherein each of the unidirectional-conducting means comprises at least one diode.

9. The converter of claim 8, wherein each diode is a semiconductive diode.

10. The converter of claim 1, wherein the switching means are a pair of switching devices operated in a push-pull mode.

11. The converter of claim 1, wherein the switching means are switched at a operating frequency greater than 1 KHz.

12. The converter of claim 11, wherein the switching means are switched at a operating frequency on the order of 500 KHz.

13. The converter of claim 1, wherein the output voltage is always less than a maximum input voltage.

14. The converter of claim 13, wherein the input voltage is variable over at least a 10:

1maximum-to-minimum range.

15. The converter of claim 1, wherein the input voltage is variable over at least a 10:

1 maximum-to-minimum range.

16. The converter of claim 1, wherein the power transformer has a split-secondary winding, having a center tap connectable to a converter common potential.