Air bag inflator

• US 5,658,010 A
• Filed: 09/25/1995
• Issued: 08/19/1997
• Est. Priority Date: 09/25/1995
• Status: Expired due to Fees

• Current Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Steffens, Charles E. Jr., Vos, Thomas H.
• Primary Examiner(s): Dickson, Paul N.
• Application Number:
  US08/533,397
• Time in Patent Office: 694 Days
• Field of Search: 280/736, 280/741, 280/742, 280/731, 280/728.2, 102/530, 102/531
• US Class Current: 280/731
• CPC Class Codes: B60R 2021/26064 characterised by auto-ignition means
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/203 in steering wheels or steering columns
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: B60R 21/276 with means to vent the inflation fluid source, e.g. in case of overpressure B60R21/30 takes precedence; venting means on inflatable member walls B60R21/239

Abstract

An air bag module (12) is mounted for rotation with a vehicle steering wheel (14) which has a steering axis (90). The module (12) includes an inflator (10) having separately actuatable first and second stages (40, 40a). The stages (40, 40a) include, respectively, first and second chambers (60, 60a) and an inflation fluid source (120, 120a) in each chamber for providing inflation fluid to inflate an air bag (16). An axis (58) of the first chamber (60) extends parallel to and is spaced apart from an axis (58a) of the second chamber (60a). The axes (58, 58a) of the chambers (60, 60a) extend transverse to the steering axis (90) on opposite sides of the steering axis.

Claims

1. A vehicle occupant safety apparatus for mounting for rotation with a vehicle steering wheel having a steering axis, said apparatus comprising:

an inflatable vehicle occupant restraint which is inflatable into a position to help protect a driver of the vehicle;

means for mounting said inflatable restraint for rotation with the vehicle steering wheel;

an inflator for providing inflation fluid to said inflatable restraint to inflate said inflatable restraint; and

means for mounting said inflator for rotation with the vehicle steering wheel;

said inflator comprising a housing defining first and second chambers and an inflation fluid source in each one of said chambers for providing inflation fluid to inflate said inflatable restraint;

each one of said first and second chambers having a respective non-radial linear axis, said axis of said first chamber extending parallel to and being spaced apart from said axis of said second chamber, said axis of said first chamber being axially coextensive with and being not collinear with said axis of said second chamber, said means for mounting comprising means for mounting said inflator for rotation with the vehicle steering wheel with said axes of said chambers extending transverse to the steering axis of the vehicle steering wheel.

2. An apparatus as set forth in claim 1 wherein said housing includes first and second housing portions which define said first and second chambers, respectively, and which provide each one of said chambers with a cylindrical configuration, said axes of said chambers comprising longitudinal central axes of said chambers.

3. An apparatus as set forth in claim 1 wherein each one of said inflation fluid sources comprises gas generating material in a respective chamber of said inflator for, upon actuation of said inflator, generating gas for inflating said inflatable restraint, said inflator further comprising first and second separately actuatable igniters for igniting said gas generating material in said first chamber simultaneously with or at a different time from said gas generating material in said second chamber.

4. An apparatus as set forth in claim 3 wherein said gas generating material comprises cylindrical grains of gas generating material which are ignitable to generate gas for inflating said inflatable restraint.

5. An apparatus as set forth in claim 1 wherein said means for mounting said inflator comprises a mounting portion of said housing, said housing including spaced apart first and second portions defining said first and second chambers, said mounting portion of said housing being formed as one piece with said first and second portions of said housing.

6. An apparatus as set forth in claim 5 wherein said mounting portion comprises a single layer of material and has a planar configuration including parallel first and second opposite major side surfaces extending between said first and second housing portions, said mounting portion having fastener openings for receiving fasteners extensible through said mounting portion in a direction parallel to the steering axis.

7. An apparatus as set forth in claim 1 wherein said housing includes spaced tubular wall portions defining said first and second chambers and a mounting portion extending between and interconnecting said tubular wall portions.

8. An apparatus as set forth in claim 7 wherein said tubular wall portions and said mounting portion are formed as one piece.

9. An apparatus as set forth in claim 7 wherein said tubular wall portions are formed separately from said mounting portion and are welded to said mounting portion.

10. An apparatus as set forth in claim 7 wherein said tubular wall portions defining said first and second chambers are cylindrical in configuration and said mounting portion is planar in configuration.

11. An apparatus as set forth in claim 7 wherein said tubular wall portions defining said first and second chambers are cylindrical including parallel cylindrical inner and outer surfaces extending parallel to said respective linear axes of said chambers and are symmetrical about the vehicle steering axis.

12. An apparatus as set forth in claim 1 wherein each one of said inflation fluid sources comprises gas generating material for, when ignited, supplying gas under pressure to inflate said inflatable restraint, said housing including a plurality of fluid outlet openings in said chambers for directing gas under pressure into said inflatable restraint to inflate said inflatable restraint upon ignition of said gas generating material.

13. An apparatus as set forth in claim 1 wherein said axes of said chambers are spaced apart on opposite sides of the steering axis and extend perpendicular to the steering axis, said housing including a mounting portion disposed intermediate the first and second chambers, the steering axis extending through said mounting portion of said housing.

14. A vehicle occupant safety apparatus for mounting for rotation with a vehicle steering wheel having a steering axis and for providing inflation fluid for inflating an inflatable vehicle occupant restraint into a position to help protect a driver of the vehicle, said apparatus comprising:

first and second separately actuatable stages;

said first stage comprising (i) a first tubular housing having parallel cylindrical outer and inner side surfaces defining a first chamber and (ii) a first source of inflation fluid for inflating said inflatable restraint, said first chamber having a linear longitudinal central axis extending parallel to said outer and inner side surfaces;

said second stage comprising (i) a second tubular housing having parallel cylindrical outer and inner side surfaces defining a second chamber and (ii) a second source of inflation fluid for inflating said inflatable restraint, said second chamber having a linear longitudinal central axis extending parallel to said outer and inner side surfaces;

said longitudinal central axis of said first chamber extending parallel to said longitudinal central axis of said second chamber; and

means for mounting said inflator for rotation with the vehicle steering wheel with said central axes of said chambers extending transverse to the steering axis of the vehicle steering wheel.

15. An apparatus as set forth in claim 14 further comprising a mounting plate formed as one piece with said first and second tubular housings and extending between and interconnecting said first and second stages, said mounting plate comprising a single layer of material having fastener openings through which fasteners are extensible for mounting said inflator for rotation with said vehicle steering wheel.

16. An apparatus as set forth in claim 14 wherein said axis of said first chamber is spaced apart from said axis of said second chamber, the steering axis extending through a mounting portion of said inflator disposed intermediate the axes of said first and second stages.

17. An apparatus as set forth in claim 14 further comprising first lead wires for transmitting an electrical signal to said first stage for actuating said first stage and second lead wires for transmitting an electrical signal to said second stage for actuating said second stage of said inflator.

18. An apparatus as set forth in claim 14 wherein said central axes of said chambers are spaced apart on opposite sides of the steering axis.

19. An apparatus as set forth in claim 18 wherein said tubular housings defining said first and second chambers are cylindrical and are symmetrical about the vehicle steering axis.

20. An apparatus as set forth in claim 14 wherein each one of said first and second sources of inflation fluid comprises gas generating material for, when ignited, providing gas to inflate said inflatable restraint, said inflator further comprising first and second separately actuatable igniters for igniting said gas generating material in said first chamber simultaneously with or at a different time from said gas generating material in said second chamber.