Integrated AC/DC and DC/DC converter

• US 5,694,307 A
• Filed: 09/30/1996
• Issued: 12/02/1997
• Est. Priority Date: 09/30/1996
• Status: Expired due to Term

• Current Assignee: Alliedsignal Inc.
• Original Assignee: Alliedsignal Inc.
• Inventors: Murugan, Muthu K.
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US08/724,565
• Time in Patent Office: 428 Days
• Field of Search: 363/34-37, 363/65, 363/67, 363/69-71, 307/44, 307/45, 307/66, 307/72-75, 307/82, 307/83
• US Class Current: 363/37
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc
• CPC Class Codes: H02M 7/10 arranged for operation in series, e.g. for multiplication of voltage
• CPC Class Codes: H02P 9/08 Control of generator circuit during starting or stopping of driving means, e.g. for initiating excitation

Abstract

In an illustrative embodiment, a power converter for starting an AC machine comprises at least one transformer for stepping-up AC source voltages, at least one rectifier for rectifying output voltages from the at least one transformer, a three phase inverter for inverting rectified voltages from the at least one rectifier for providing three phase voltages for starting the AC machine, and a DC to AC converter for converting DC source voltage to AC inverted voltages. The three phase voltages for starting the AC machine are derived from one of the AC and DC source voltages through the at least one transformer and the at least one rectifier.

Claims

1. A power converter for starting an AC machine, comprising:

at least one transformer for stepping-up AC source voltages;

at least one rectifier for rectifying output voltages from said at least one transformer;

a three phase inverter for inverting rectified voltages from said at least one rectifier for providing three phase voltages for starting said AC machine; and

a DC to AC converter for convening DC source voltage to AC inverted voltages, wherein said three phase voltages for starting said AC machine are derived from one of said AC and DC source voltages through said at least one transformer and said at least one rectifier.

2. The power converter according to claim 1, wherein said DC to AC converter includes means for selectively switching said DC source voltage to produce said AC inverted voltages as three-phase AC voltage.

3. The power converter according to claim 1, wherein said at least one transformer comprises two transformers, each having a plurality of first primary windings adapted to receive said AC source voltages, a plurality of second primary windings each adapted to receive said AC inverted voltages derived from said DC source voltage, and a plurality of secondary windings for providing said transformer output voltages responsive to said AC source voltages being applied to said transformer in a first operating mode and to said AC inverted voltages being applied to said transformer in a second operating mode.

4. The power converter according to claim 3, wherein said first primary windings of each of said transformers comprise three windings connected in a wye configuration, said second primary windings of each of said transformers comprise three windings connected in a wye configuration, said secondary windings on one of said transformers comprise three windings connected in a wye configuration, and said secondary windings on the other of said transformers comprise three windings connected in a delta configuration.

5. The power converter according to claim 4, wherein each of said transformers has three magnetic cores, with one of said first primary windings, one of said second primary windings, and one of said secondary windings wound on each magnetic core.

6. The power converter according to claim 1, wherein said at least one rectifier comprises a pair of rectifier bridges each coupled to secondary windings of said at least one transformer, each said rectifier bridge providing DC output voltages, and,

said DC output voltages being combined with a DC link capacitor to provide said rectified voltages, said rectified voltages being applied to said three phase inverter.

7. The power converter according to claim 1, wherein said DC source voltage is on the order 48 V volts DC, said AC source voltages are on the order of 115 volts three phase AC, and wherein said rectified voltage derived from either said AC or DC source voltages is on the order of 270 volts.

8. A power converter, comprising:

a transformer having a plurality of first primary windings each adapted to receive one of a plurality of first AC input voltages of a polyphase AC voltage source, a plurality of second primary windings each adapted to receive one of a plurality of second AC input voltages, and a plurality of secondary windings, wherein transformer output voltages are provided across at least a common one of said secondary windings when either said first or second AC input voltages are applied to the respective primary windings in first or second operating modes, respectively;

an input inverter for generating said second AC input voltages in a polyphase relationship to each other from a DC source; and

a common rectifier for rectifying the transformer output voltages across said common secondary windings, whereby said power converter provides a DC output in each of said operating modes.

9. The power converter according to claim 8, further comprising a polyphase output inverter coupled to said rectifier for converting said DC output to an output polyphase AC voltage capable of starting an AC machine.

10. The power converter according to claim 8, wherein said transformer output voltages are stepped up voltages of said first or second AC input voltages.

11. The power converter according to claim 8, wherein:

said first inverter comprises a plurality of transistors arranged in a parallel configuration to provide said second AC input voltages when said transistors are alternately switched on and off,

said power converter further comprising a plurality of switches coupled between said AC polyphase input source and said first primary windings and means for closing said switches and turning off said transistors to thereby apply only said first AC voltages to said transformer during said first mode of operation, and means for opening said switches and alternately switching said transistors on and off to apply only said second AC input voltages to said transformer during said second mode of operation.

12. The power converter according to claim 8, wherein:

each of said secondary windings are wound on a magnetic core common to at least one of said first primary windings and at least one of said second primary windings, each of said secondary windings thereby being common secondary windings;

said transformer output voltages thereby being produced across each said secondary winding in both of said operating modes.

13. The power converter according to claim 12, wherein:

said polyphase AC voltage source comprises a three phase AC source, and said polyphase relationship of said second AC input voltages provided by said input inverter is a three phase relationship;

said plurality of first primary windings comprises six primary windings, with each of said first AC input voltages of the same phase being applied to two associated first primary windings in said first operating mode;

said plurality of second primary windings comprises six primary windings with each of said second AC input voltages of the same phase being applied to two associated second primary windings in said second operating mode; and

said plurality of secondary windings comprises six secondary windings, each having one of said transformer output voltages induced thereacross in both said first and second operating modes.

14. The power converter according to claim 12, wherein:

said polyphase AC voltage source comprises a three phase AC source, and said polyphase relationship of said second AC input voltages provided by said input inverter is a three phase relationship;

said plurality of first primary windings comprises three windings, each receiving one of said first AC input voltages in said first operating mode;

said plurality of second primary windings comprises three windings, each receiving one of said second AC input voltages in said second operating mode; and

,

said plurality of secondary windings comprises six windings, each having one of said transformer output voltages induced thereacross in both said first and second operating modes.

15. The power converter according to claim 14, wherein said DC source provides an input voltage to said inverter of about 48 volts, and further wherein said power converter provides output power of less than about five kilowatts.

16. The power converter according to claim 14, wherein said first primary windings are connected in wye, said second primary windings are connected in wye, three of said secondary windings are connected in wye, and the other three of said secondary windings are connected in delta.

17. A power converter, comprising:

a transformer having three first primary windings each adapted to receive one of three first AC input voltages of a three phase AC voltage source in a first operating mode, six second primary windings each connected to another of said second primary windings in a push-pull configuration to form three pairs of second primary windings, with each pair receiving one of three second AC input voltages applied across that pair of windings in a second operating mode, and six secondary windings, each of said secondary windings being wound on a magnetic core common to at least one of said first primary windings and at least one of said second primary windings, wherein transformer output voltages are provided across each of said secondary windings when either said first or second AC input voltages are applied to the respective primary windings in said first or second operating modes, respectively;

an input inverter for generating said second AC input voltages in a three phase relationship to each other from a DC source; and

a common rectifier for rectifying the transformer output voltages across said secondary windings, whereby said power converter provides a DC output in each of said operating modes.

18. The power converter according to claim 17, wherein:

said transformer has three magnetic cores, with one of said first primary windings, one pair of said second primary windings and two of said secondary windings wound on each of the three cores;

said rectifier is comprised of first and second rectifier bridges, each said bridge receiving one of said transformer output voltages from one secondary winding of each core such that three phase output voltage is received at each bridge, each said bridge rectifying said three phase output voltage to provide a rectified output voltage in both of said operating modes, said rectified output voltage of each bridge being combined via a DC link capacitor to provide said DC output;

said power converter further comprising an output inverter operative to convert said output of said link capacitor to an AC voltage capable of starting an AC machine.

19. The power converter according to claim 17, wherein said first primary windings are connected in wye, said pairs of second primary windings are connected in wye, three of said secondary windings are connected in wye, and the other three of said secondary windings are connected in delta.

20. The power converter according to claim 17, wherein said input inverter comprises six transistors, with a diode coupled in a reverse bias connection across each transistor, each transistor having first and second conducting terminals and a control terminal, said six transistors arranged in three parallel pairs;

each parallel pair of transistors having one pair of said second primary windings coupled between the first conducting terminals of the two transistors of the pair, with the second conducting terminals of the pair electrically connected to form a first circuit node, said first circuit node being common to all six of said transistors; and

said input inverter further having three capacitors, each coupled between said first circuit node and a second circuit node, said second circuit node being a common circuit node of each of said second primary windings, with said DC source being coupled between said first and second circuit nodes and said transistors being alternately switched on and off to provide said second AC input voltages to said second primary windings.