Alternator/starter testing device

• US 5,701,089 A
• Filed: 10/12/1995
• Issued: 12/23/1997
• Est. Priority Date: 10/12/1995
• Status: Expired due to Fees

• Current Assignee: Autozone Incorporated
• Original Assignee: Autozone Incorporated
• Inventors: Perkins, Clifton G.
• Primary Examiner(s): BROWN, GLENN WARNER
• Application Number:
  US08/542,455
• Time in Patent Office: 803 Days
• Field of Search: 324/537, 324/545, 324/555, 324/772, 324/402, 322/99
• US Class Current: 324/765.01
• CPC Class Codes: G01R 31/31707 Test strategies methods for generation of test sequences G01R31/318371
• CPC Class Codes: G01R 31/34 Testing dynamo-electric machines

Abstract

An improved alternator/starter testing device includes an electronic voltage regulator for regulating the output of an externally regulated alternator. A selectable load switch allows so-called "high output" alternators to be tested without damaging the voltage regulator. For certain types of internally regulated alternators, the testing device includes a meter disconnect circuit, coupled to an "energize" switch in the testing device, which operates to disconnect the testing meter during a period in which the energize switch is temporarily depressed to supply power to an internally regulated alternator under test, thus preventing misleading test results if a defective alternator is tested. Internal thermal circuit breakers are provided at strategic locations in the testing device to prevent internal circuit damage due to defective alternators and starters. A delay off timer circuit disconnects power from a starter under test after a predetermined time period in order to prevent damage to the starter due to overtesting.

Claims

1. A device for testing an alternator which has been removed from an automobile, comprising:

a motor adapted to be temporarily coupled to the alternator for rotating an armature of the alternator as part of a test;

a test coupling jack, adapted to be electrically connected to a corresponding connector on the alternator, the test coupling jack comprising a battery line connector, a ground line connector, and a field line connector, each line connector for connecting to a corresponding circuit in the alternator;

a power supply for simulating an automobile battery voltage, an output thereof coupled to the battery line connector;

a voltage regulator having a first terminal coupled to the power supply and to the battery line connector, and a second terminal coupled to the field line connector, wherein the voltage regulator regulates a voltage present at the first terminal by controlling a voltage at the second terminal;

a meter coupled to the battery line connector for displaying a voltage generated by the alternator in response to the test; and

a meter disconnect switch, coupled to the meter and to the power supply, for disconnecting the meter when the power supply is connected to the battery line of the alternator.

2. The device of claim 1, further comprising a "high draw alternator" switch, coupled to the battery line connector, for selectively connecting the battery line connector either to a first resistive load which produces a first voltage drop with respect to the first terminal of the voltage regulator, or to a second resistive load which produces a second voltage drop with respect to the first terminal of the voltage regulator.

3. The device of claim 1, further comprising an internal thermal circuit breaker, connected in series with the field line connector, for disconnecting the field line connector from the voltage regulator in response to an excessive current flowing therethrough, and for re-connecting the field line connector to the voltage regulator when a temperature thereof falls below a threshold.

4. The device of claim 1,

wherein the test coupling jack further comprises a Delco A line connector and a Delco B line connector, each for connecting to a corresponding circuit in the alternator,

the device further comprising an internal/external switch, coupled to the Delco A line connector, the Delco B line connector, and the field line connector, the internal/external switch for selecting between a first position in which the field line connector is disconnected from the voltage regulator and the Delco A and Delco B line connectors are connected into a testing circuit, and a second position in which the field line connector is connected to the second terminal of the voltage regulator and the Delco A and Delco B line connectors are disconnected from the testing circuit.

5. The device of claim 4, wherein in the first position the Delco A line is connected to the battery line connector and the Delco B line is connected to the power supply.

6. The device of claim 1, further comprising:

a starter power supply for supplying a starting voltage to a starter under test;

a starter relay for connecting the starter power supply to the starter;

a starter test switch for activating the starter relay; and

a timer, coupled to the starter relay and to the starter test switch, for disabling the starter relay after a predetermined time interval;

wherein the meter displays a current flowing through the starter instead of an alternator voltage.

7. The apparatus of claim 1, wherein the voltage regulator comprises an electronic voltage regulator.

8. The device of claim 1, further comprising an internal thermal circuit breaker, coupled between the meter disconnect switch and the battery line connector, for disconnecting the battery line connector in response to an excessive current therethrough, and for re-connecting the battery line connector when a temperature thereof falls below a threshold.

9. A device for testing an alternator which has been removed from an automobile, comprising:

a motor adapted to be temporarily coupled to the alternator for rotating an armature of the alternator as part of a test;

a test coupling jack, adapted to be electrically connected to a corresponding connector on the alternator, the test coupling jack comprising a battery line connector and a ground line connector, each line connector for connecting to a corresponding circuit in the alternator;

a power supply for simulating an automobile battery voltage, an output thereof coupled to the battery line connector;

a meter coupled to the battery line connector for displaying a voltage generated by the alternator in response to the test; and

a switch, coupled to the meter and to the power supply, for temporarily connecting the power supply to the battery line connector and simultaneously disconnecting the meter from the battery line connector.

10. A device for testing an alternator which has been removed from an automobile, comprising:

a motor adapted to be temporarily coupled to the alternator for rotating an armature of the alternator as part of a test;

a test coupling jack, adapted to be electrically connected to a corresponding connector on the alternator, the test coupling jack comprising connectors for coupling to an "internal" type alternator having an internal voltage regulator and to an "external" type alternator which relies on external voltage regulation;

a power supply for simulating an automobile battery voltage, an output thereof coupled to the test coupling jack;

an electronic voltage regulator which provides external voltage regulation for "external" type alternators;

a meter which displays a voltage generated by the alternator in response to the test;

an internal/external switch, coupled to the electronic voltage regulator and the test coupling jack, the internal/external switch providing a first circuit path which connects the electronic voltage regulator into a testing circuit for "external" type alternators and a second circuit path which disconnects the electronic voltage regulator from the testing circuit for "internal" type alternators; and

a "high draw alternator" switch, coupled to the test coupling jack and the electronic voltage regulator, which provides a first circuit path causing a first voltage drop to be presented to the electronic voltage regulator and a second circuit path causing a greater voltage drop to be presented to the electronic voltage regulator.

11. The testing device of claim 10, further comprising a meter disconnect switch, coupled to the meter and to the power supply, which disconnects the meter when the power supply is connected to the test coupling jack.

12. The testing device of claim 10, further comprising a thermal circuit breaker coupled between the test coupling jack and the meter, wherein the thermal circuit breaker disconnects the alternator from the meter in response to an excessive current flowing therethrough.

13. The testing device of claim 10, further comprising:

a starter power supply for supplying a starting voltage to a starter under test;

a starter relay for connecting the starter power supply to the starter;

a starter test switch for activating the starter relay; and

a timer, coupled to the starter relay, which disables the starter relay after a predetermined time interval.