Container for shipping and displaying articles, and method for making

• US 5,704,193 A
• Filed: 10/12/1995
• Issued: 01/06/1998
• Est. Priority Date: 10/12/1995
• Status: Expired due to Term

• Current Assignee: WM. G. Roe & Sons, Inc. (Seminole Tribe of Florida Incorporated)
• Original Assignee: WM. G. Roe & Sons, Inc. (Seminole Tribe of Florida Incorporated)
• Inventors: Roe, Quentin J., Ruggiere, Thomas S. Sr.
• Primary Examiner(s): Foster, Jimmy G.
• Application Number:
  US08/542,004
• Time in Patent Office: 817 Days
• Field of Search: 53/397, 53/411, 53/415, 53/416, 53/449, 53/456, 53/457, 53/471, 40/312, 206/459.5, 206/509, 206/775, 220/367.1, 220/370, 220/372, 229/117.13, 229/117.16, 229/117.17, 229/118-120, 229/125.03, 229/125.13, 229/125.19, 229/125.21, 229/125.33-125.36, 229/164 , 229/125.01, 426/106, 426/112, 426/118, 426/124, 426/392, 426/395
• US Class Current: 53/397
• CPC Class Codes: B65D 5/003 having ledges formed by extensions of the side walls B65D5/0045 and B65D5/0065 take precedence
• CPC Class Codes: B65D 5/5028 Elements formed separately from the container body
• CPC Class Codes: B65D 85/345 having a meshed or apertured closure to allow contents to breathe

Abstract

A container for shipping and displaying articles is formed from a continuous, foldable sheet of corrugated boxboard to form a container body having a bottom, enclosing end and side walls attached with and extending generally normal from the bottom and a partially enclosed top panel opposite the bottom and adjacent each end wall with a substantial portion of the top being open. The container is filled with articles to be shipped and displayed and a netting member having an open weave is stretched across the open portion of the top and between the panels, with opposing ends of the netting member fixed to the sides of the container body with a header sheet adhesively fixed to the container sides and with an advertising message printed on the outside of the header sheet. Interlocking stacking tabs and handle recesses are provided for use with multiple containers of the same construction.

Claims

1. A method for making a container for shipping and displaying articles, the method comprising the steps of:

forming a container body having a bottom, enclosing end and side walls attached with and extending generally normal from the bottom and a top opposing the bottom which is at least partially open, the bottom and the end walls and side walls defining an enclosure into which are placed the articles which are to be shipped and displayed;

providing a netting member having a width dimension extending across the open portion of the top and lengthwise ends dimensioned to extend across the open portion of the top and along an outside face of two opposing side walls;

filling the container with the articles to be shipped and displayed;

attaching a header sheet to each lengthwise end of the netting member; and

fixing each header sheet to one of the outside faces of the two opposing side walls.

2. The method recited in claim 1 wherein the header sheet fixing and attaching steps comprise applying an adhesive layer between each header sheet and the outside face of the corresponding side wall.

3. The method recited in claim 2 wherein the adhesive layer applying step comprises the steps of:

applying a first layer of adhesive between a netting end retention sheet and an inside surface of the header sheet with one lengthwise end of the netting member therebetween;

permitting the first adhesive layer to dry; and

then

applying a second layer of adhesive between the netting end retention sheet and the outside face of the adjacent side wall.

4. The method recited in claim 3 wherein the second layer applying step comprises the step of applying adhesive to any portion of the inside surface of the header sheet not covered by the netting and retention sheet.

5. The method recited in claim 1 further comprising the step of printing an advertising message on an outside surface of each header sheet prior to the attaching and fixing steps.

6. The method recited in claim 1 wherein the container body forming step comprises:

extending the end walls and adjacent outer extremities of the side walls to a greater dimension from the bottom than the dimension of a central portion of the side walls; and

forming a partially enclosing top panel extending across the end walls and between opposing outer extremities of the side walls.

7. The method recited in claim 6 wherein the container forming step comprises forming the bottom, the side walls and the partially enclosing top panels all from a continuous foldable sheet.

8. The method recited in claim 7 wherein the foldable sheet comprises corrugated boxboard.

9. The method recited in claim 7 further comprising the step of forming handle recesses in the opposing end walls.

10. The method recited in claim 6 further comprising the step of fixing the netting member only across the open portion of the top between the central portion of each side wall.

11. The method recited in claim 10 wherein the header sheet fixing step comprises adhering each header sheet across the corresponding outside face of the side wall, including the outer extremities thereof.

12. The method recited in claim 1 further comprising the step of forming a stacking tab at an upper extremity of each end wall.

13. The method recited in claim 12 further comprising the step of forming a recess at a lower extremity of each end wall for receiving the stacking tab of an adjacent container.

14. The method recited in claim 13 wherein the recess forming step comprises forming a handle opening in each end wall.

15. The method recited in claim 1 further comprising the step of forming recesses in the side walls for receiving the edges of the netting member therein.

16. A method for making a container for shipping and displaying articles, the method comprising the steps of:

folding and bending a continuous, foldable sheet of corrugated boxboard to form a container body having a bottom, enclosing end and side walls attached with and extending generally normal from the bottom and a partially enclosed top panel opposite the bottom and adjacent each end wall with a substantial portion of the top being open, the bottom and the end walls, side walls and the partial top panels defining an enclosure into which are placed the articles which are to be shipped and displayed;

filling the container with the articles to be shipped and displayed;

stretching a netting member having an open weave across the open portion of the top and between the top panels; and

fixing opposing ends of the netting member to the container body.

17. The method recited in claim 16 wherein the netting member fixing step comprises the steps of:

attaching a header sheet to each opposing end of the netting member; and

adhering each header sheet to an outside face of a side wall.

18. The method recited in claim 16 wherein the folding and bending step further comprises:

extending an overlapping panel of the continuous sheet from each end wall across a portion of the top to define the adjacent top panel, the overlapping panel further extending along adjacent outer extremities of the two side walls; and

attaching the overlapping panel against the adjacent outer extremities of the side walls.

19. The method recited in claim 18 wherein the overlapping panel attaching step comprises applying an adhesive layer between each overlapping panel and the adjacent outer extremities of the side walls.

20. The method recited in claim 18 wherein the overlapping panel attaching step comprises:

forming a tab at each end of each overlapping panel; and

inserting the tab into an opening along the adjacent side wall.

21. The method recited in claim 18 further comprising:

forming an elongated, central cut-out portion at an upper extremity of each side wall; and

fitting the netting member only in each elongated central cut-out portion.

22. The method recited in claim 16 further comprising the steps of:

forming a partial cut at the interface between each overlapping panel and the adjacent end wall; and

extending the uncut portion of the continuous panel in each partial cut generally parallel with the adjacent end wall to form a stacking tab.

23. The method recited in claim 22 further comprising the step of forming a handle cut-out at the interface of the bottom and each end wall.

24. The method recited in claim 23 further comprising the step of shaping the handle cut-out to receive the stacking tab.

25. The method recited in claim 16 wherein the folding and bending step further comprises extending a reinforcing panel from each outer extremity of each side wall in parallel relationship along an inside surface of each adjacent end wall.

26. The method recited in claim 25, further comprising attaching each reinforcing panel to the adjacent end wall.

27. The method recited in claim 16 further comprising the step of stretching the netting member only across a central portion of the open top.

28. The method recited in claim 27 further comprising the step of forming a cut-out along an upper extremity of each side wall across the central portion.

29. The method recited in claim 28 further comprising the step of forming recesses along sides of the cut-out for receiving edges of the netting member.

30. A container for shipping and displaying articles, the container comprising:

a container body having a bottom, enclosing end and side walls attached to and extending generally normal from the bottom and a top opposite the bottom at least a portion of which is open, the bottom and the end walls and side walls defining an enclosure into which are placed the articles to be shipped and displayed;

a netting member having a width dimensioned to extend across the open portion of the top and lengthwise ends dimensioned to extend across the open portion of the top and along outside faces of two opposing side walls;

two header sheets, each attached to a lengthwise end of the netting member and fixed to one of the outside faces of the side walls; and

wherein

each header sheet is fixed to an outside face of a side wall with an adhesive layer.

31. The container recited in claim 30 further comprising:

a netting end retention sheet fixed to an inside surface of each header sheet with a first layer of adhesive and with one lengthwise end of the netting member therebetween; and

a second layer of adhesive between the netting and retention sheet and the outside face of the adjacent side wall.

32. A container for shipping and displaying articles, the container comprising:

a container body having a bottom, enclosing end and side walls attached to and extending generally normal from the bottom and a top opposite the bottom at least a portion of which is open, the bottom and the end walls and side walls defining an enclosure into which are placed the articles to be shipped and displayed;

a netting member having a width dimensioned to extend across the open portion of the top and lengthwise ends dimensioned to extend across the open portion of the top and along outside faces of two opposing side walls;

two header sheets, each attached to a lengthwise end of the netting member and fixed to one of the outside faces of the side walls; and

wherein

the end walls and outer extremities of the side walls extend to a greater dimension from the bottom than a central portion of the side walls, the container further comprising partially enclosing top panels extending across the end walls and between opposing outer extremities of the side walls.

33. The container recited in claim 32 wherein the bottom, the end walls, the side walls and the partially enclosing top panels are all formed from a continuous, foldable sheet.

34. The container recited in claim 33 wherein the foldable sheet comprises corrugated boxboard.

35. The container recited in claim 33 further comprising handle openings in the opposing end walls.

36. The container recited in claim 35 further comprising a stack tab extending from each end wall and dimensioned to fit within the handle opening of an adjacent container.

37. The container recited in claim 32 wherein the netting member is fixed only across the open portion of the top between the central portion of each side wall.

38. The container recited in claim 37 further comprising recesses on opposing sides of the central portion, with the sides of the netting member extending into the recesses.

39. The container recited in claim 32 wherein each top panel extends continuously from an adjacent end wall, each top panel including an overlapping panel extending along adjacent outer extremities of the two side walls and attached thereto.

40. The container recited in claim 32 further comprising a reinforcing panel extending from each outer extremity of each side wall in parallel relationship along an inside surface of each adjacent end wall and attached thereto.

41. The container recited in claim 33 wherein the container has a dimensional relationship between the outer extremities and the central portions relative to an article to be shipped therein which permits cross-ventilation.