Battery capacity monitoring system

• US 5,705,929 A
• Filed: 05/23/1995
• Issued: 01/06/1998
• Est. Priority Date: 05/23/1995
• Status: Expired due to Fees

• Current Assignee: Ellen Caravello
• Original Assignee: FiberCorp, Inc.
• Inventors: Caravello, Ronald G., Tinker, David M., Rognas, Roger D.
• Primary Examiner(s): O'Shea, Sandra L.
• Assistant Examiner(s): MAH, RAYMOND
• Application Number:
  US08/448,195
• Time in Patent Office: 959 Days
• Field of Search: 324/430, 324/434, 324/433, 324/429, 320/48, 320/15-17, 340/636
• US Class Current: 324/430
• CPC Class Codes: G01R 31/364 Battery terminal connectors with integrated measuring arrangements
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/386 using test-loads
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]

Abstract

A method of and apparatus for centrally monitoring the capacity of batteries in a battery string includes electrical leads connected to each battery terminal of the battery string. A capacity testing system a) switches between the electrical leads for sequentially selecting the leads associated with the terminals of each battery, b) measures the internal resistance of the battery associated with each selected pair of electrical leads, c) compares the internal resistance of each battery cell to an internal resistance threshold, and d) triggers an alarm when the internal resistance of a battery exceeds the internal resistance threshold. A central monitoring station monitors battery capacity data and alarm signals from various battery strings, schedules battery capacity testing, transmits control commands to each capacity testing system for i) scheduling testing, ii) initializing upload of capacity data, and iii) requesting status information, provides battery capacity data analysis, and uploads information to a network management computer. The system is especially suitable for centrally monitoring the capacity of batteries located remote from the central station, preferably in external telecommunications housings and telecommunications power rooms.

Claims

1. A system for monitoring the capacity of the batteries in at least one battery string, each battery comprising a pair of terminals, each battery string comprising connecting straps connecting adjacent batteries of the string, the monitoring system comprising:

a plurality of electrical leads, each lead being associated with and electrically connected to a battery terminal of the battery string; and

capacity testing means associated with each battery string for testing the capacity of each battery in the associated battery string, each capacity testing means comprising;

i) means for switching between the electrical leads for sequentially selecting the pair of electrical leads associated with the terminals of each battery;

ii) means for measuring the internal resistance of the battery associated with each selected pair of electrical leads, said means comprising;

a voltmeter connected between the selected pair of electrical leads for determining the voltage across the terminals of the battery associated with the leads;

a current testing circuit for applying a load resistance across the selected terminals and for measuring the current between the selected terminals under the load resistance; and

means for calculating the internal resistance of the selected battery from the voltage across the selected terminals and the current between the selected terminals;

iii) means for comparing the internal resistance of each battery cell to an internal resistance threshold; and

iv) means for triggering an alarm condition when the internal resistance of a battery exceeds the limits of the internal resistance threshold.

2. The battery capacity monitoring system according to claim 1 further comprising a microprocessor comprising a memory for storing the internal resistance threshold, the microprocessor comparing the internal resistance of each selected battery to the internal resistance threshold and triggering the alarm condition when the internal resistance of a battery exceeds the internal resistance threshold.

3. The battery capacity monitoring system according to claim 1 further comprising a resistance testing circuit which comprises:

i) means for switching between the electrical leads for sequentially selecting the pairs of leads associated with the connected terminals of adjacent batteries;

ii) means for measuring the intercell resistance between the selected adjacent batteries;

iii) means for comparing the intercell resistance to an intercell resistance threshold; and

iv) means for triggering an alarm condition when the intercell resistance exceeds the threshold.

4. The battery capacity monitoring system according to claim 3 further comprising a microprocessor comprising a memory for storing the intercell resistance threshold, the microprocessor comparing the intercell resistance of each selected pair of adjacent batteries to the threshold and triggering the alarm condition when the intercell resistance exceeds the intercell resistance threshold.

5. The battery capacity monitoring system according to claim 1 further comprising a central monitoring system comprising data communication means for receiving battery capacity data from each capacity testing means and for transmitting control commands to each capacity testing means;

each capacity testing means further comprising communication means for enabling data communications with the central monitoring system for enabling the transfer of data on the capacity of the batteries in the associated battery string to the central monitoring system and for receiving control commands from the central monitoring system.

6. The battery capacity monitoring system according to claim 5 wherein the central monitoring system comprises:

data analysis means for analyzing the capacity data for each battery string;

means for transmitting battery capacity information on the battery strings to a telecommunication network monitoring system.

7. The battery capacity monitoring system according to claim 5 wherein the communications means utilizes a serial communications protocol.

8. The battery capacity monitoring system according to claim 5 wherein the central monitoring system comprises:

means for determining the operational status of each capacity testing means; and

scheduling means for controlling each capacity testing means to perform a battery capacity test at a desired predetermined time or at desired time intervals.

9. The battery capacity monitoring system according claim 8 wherein the central monitoring system comprises means for generating an alarm condition in response to the operational status of the capacity testing means.

10. The battery capacity monitoring system according to claim 1 wherein each capacity testing means comprises a scheduling system performing battery capacity testing at desired predetermined times or at desired time intervals.

11. The battery capacity monitoring system according to claim 1 further comprising:

display means for displaying battery capacity data and alarm conditions;

an interface for enabling user input of testing and scheduling criteria.

12. The battery capacity monitoring system according to claim 1 wherein the capacity testing means further comprises:

means for selecting the leads connected to the terminals representative of the voltage across the entire battery string; and

means for measuring the voltage across the battery string.

13. The battery capacity measuring system according to claim 12 wherein the capacity testing means further comprises:

means for storing at least one high or low voltage threshold; and

means for comparing the voltage across the battery string to the voltage threshold and for generating an alarm when the voltage across the battery string exceeds the high or low limit of the threshold.

14. The battery capacity monitoring system according to claim 1 wherein the capacity testing means further comprises:

means for measuring the current through the battery string;

means for storing a current threshold; and

means for comparing the current through the battery string to the current threshold and for generating an alarm when the current through the battery string exceeds the current threshold.

15. A method of monitoring the capacity of the batteries in at least one battery string, each battery comprising a pair of terminals, each battery string comprising connecting straps connecting adjacent batteries of the string, the method comprising the steps of:

a) fixedly attaching electrical leads to the terminals of the batteries in the battery string whereby each battery terminal is in electrical contact with at least one electrical lead;

b) sequentially switching between the electrical leads for selecting the pair of electrical leads associated with the terminals of each battery;

c) measuring the internal resistance of each battery as that battery is selected;

d) comparing the internal resistance of each battery to an internal resistance threshold; and

e) triggering an alarm condition when the internal resistance of a battery exceeds the internal resistance threshold.

16. The battery capacity monitoring method according to claim 15 wherein the step of measuring the internal resistance of each battery comprises:

measuring the voltage across the terminals of the battery associated with the selected leads;

applying a load resistance across the selected terminals and measuring the current between the selected terminals under the load resistance; and

calculating the internal resistance from the measured voltage and current.

17. The battery capacity monitoring method according to claim 15 further comprising the steps of:

f) switching between the electrical leads for sequentially selecting the pairs of leads associated with the connected terminals of adjacent batteries;

g) measuring the intercell resistance between the adjacent batteries associated with each selected pair of electrical leads;

h) comparing the intercell resistance to an intercell resistance threshold; and

i) triggering an alarm condition when the intercell resistance exceeds the threshold.

18. The battery capacity monitoring method according to claim 15 further comprising the steps of:

f) gathering battery capacity data on the battery string; and

g) transmitting the battery capacity data to a central monitoring station.

19. The battery capacity monitoring method according to claim 15 further comprising the step of:

f) transmitting the alarm condition to a central monitoring station.

20. The battery capacity monitoring method according to claim 19 further comprising the steps of:

h) transmitting control signals from the central monitoring station for i) controlling the transmission of the battery capacity data to the central monitoring station, and ii) controlling the scheduling of battery string testing.

21. The battery capacity monitoring method according to claim 15 further comprising the steps of:

f) switching between the electrical leads for sequentially selecting the pairs of leads associated with the connected terminals of adjacent batteries;

g) measuring the intercell resistance between the adjacent batteries associated with each selected pair of electrical leads;

h) comparing the intercell resistance to an intercell resistance threshold;

i) triggering an alarm condition when the intercell resistance exceeds the threshold

j) gathering battery capacity data on the battery string;

k) providing a central monitoring station and transmitting control signals from the central monitoring station for i) controlling the transmission of the battery capacity data to the central monitoring station, and ii) controlling the scheduling of battery string testing; and

l) transmitting the alarm conditions to the central monitoring station.

22. The battery capacity monitoring method according to claim 18 wherein the central monitoring station analyzes the capacity data for each battery string;

and transmits the battery capacity information to a telecommunication network monitoring system.

23. The battery capacity monitoring method according to claim 18 wherein the central monitoring station schedules battery capacity testing at predetermined times or intervals.

24. The battery capacity monitoring method according to claim 18 further comprising the steps of:

selecting the leads connected to the terminals representative of the voltage across the entire battery string; and

measuring the voltage across the battery string.

25. The battery capacity monitoring method according to claim 24 further comprising the step of:

comparing the voltage across the battery string to a voltage threshold and generating an alarm when the voltage across the battery string exceeds a high or low limit of the threshold.

26. The battery capacity monitoring method according to claim 18 further comprising the steps of:

measuring the current through the battery string;

storing a current threshold; and

comparing the current through the battery string to the current threshold and generating an alarm when the current through the battery string exceeds the current threshold.

27. A system for centrally monitoring the capacity of at least one battery in at least one remote location, each battery comprising a pair of terminals, the monitoring system comprising:

a central monitoring station; and

capacity testing means located at each remote location for testing the capacity of the batteries at that remote location, each capacity testing means comprising;

i) means for switching between electrical leads connected to the battery terminals of the batteries at the remote location for sequentially selecting the pair of electrical leads associated with the terminals of each battery;

ii) means for measuring the internal resistance of the battery associated with each selected pair of electrical leads;

iii) means for comparing the internal resistance of each battery cell to an internal resistance threshold;

iv) means for triggering an alarm condition when the internal resistance of a battery exceeds a limit of the internal resistance threshold; and

v) means for transmitting the alarm condition to the central station.

28. The central battery monitoring system according to claim 27 wherein the means for measuring the internal resistance of each battery comprises:

a voltmeter connected between the selected pair of electrical leads for determining the voltage across the terminals of the battery associated with the leads;

a current testing circuit for applying a load resistance across the selected terminals and for measuring the current between the selected terminals under the load resistance; and

means for calculating the internal resistance of the battery associated with the selected leads from the voltage across the selected terminals and the current between the selected terminals.

29. The central battery monitoring system according to claim 27 wherein the capacity testing means further comprises:

vi) means for determining an alarm condition selected from the group consisting of high/low cell voltage, high/low string voltage, high current high/low temperature, and thermal runaway, and for transmitting the alarm condition to the central station.

30. The central battery monitoring system according to claim 27 wherein the capacity testing means further comprises:

vi) scheduling means for automatically conducting battery capacity testing at predetermined intervals.

31. The central battery monitoring system according to claim 27 wherein the remote location is an exterior telecommunications housing and the means for transmitting the alarm signal is selected from the group consisting of an overhead channel in the housing, a telecommunications channel passing through the housing, and cellular telephone means.

32. The central battery monitoring system according to claim 27 wherein the capacity testing means further comprises:

vi) means for detecting the causes and conditions indicative of thermal runaway, and for transmitting an alarm condition to the central station in response to the causes and conditions.