Apparatus and method for electrical system measurements including battery condition, resistance of wires and connections, total electrical system quality and current flow

• US 5,721,688 A
• Filed: 09/06/1996
• Issued: 02/24/1998
• Est. Priority Date: 09/06/1996
• Status: Expired due to Fees

• Current Assignee: Madill Technologies, Inc.
• Original Assignee: Madill Technologies, Inc.
• Inventors: Bramwell, Denton M.
• Primary Examiner(s): Voeltz, Emanuel T.
• Assistant Examiner(s): SMITH-STEWART, DEMETRA R
• Application Number:
  US08/711,962
• Time in Patent Office: 536 Days
• Field of Search: 324/430, 324/426, 324/427, 324/713, 324/538, 324/772, 324/500, 324/503, 324/429, 324/431, 324/433, 324/425, 320/43, 320/44, 320/48, 364/483
• US Class Current: 702/63
• CPC Class Codes: G01R 27/205 Measuring contact resistance of connections, e.g. of earth connections
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

An apparatus and method for measuring electrical characteristics of an energy delivery system utilizes a voltage sensitive circuit such as a voltmeter, a controllable current source or sink and a microcomputer. The microcomputer controls the current source or sink in order to source at least one predetermined current pattern or to sink at least one predetermined current pattern from a portion of an energy delivery system. The voltage sensitive circuit responds to a voltage developed in response to the current pattern and the microcomputer calculates at least one electrical characteristic of the energy system as a result of the response.

Claims

1. A method of measuring electrical characteristics of an electrical energy delivery system, including:

providing a voltage sensitive circuit and a controllable current source or sink;

controlling said one of a controllable current source and a controllable current sink with a microcomputer in order to apply at least one predetermined current pattern to or sink at least one predetermined current pattern from at least a portion of an energy delivery system;

responding with said voltage sensitive circuit to a voltage developed in response to the current pattern being applied or sunk; and

calculating a value of at least one electrical characteristic of said energy delivery system as a function of said responding.

2. The method of claim 1 wherein said at least one electrical characteristic of said energy delivery system is an internal resistance of an electrical source and an external resistance and further including calculating a figure of merit of said energy delivery system as a function of said internal resistance and said external resistance.

3. The method of claim 2 wherein said figure of merit is determined by:

##EQU2## where P_MAX is maximum power transferred from the electrical source to the load,

V is measured source terminal voltage,

R_INT is internal resistance of the electrical source,

R_EXT is local resistance, and

F is a constant.

4. The method of claim 1 wherein said at least one electrical characteristic of said energy delivery system is terminal voltage and internal impedance of an electrical source and further including calculating a figure of merit of said electrical source.

5. The method of claim 4 wherein said electrical source is a battery and said calculating a figure of merit includes calculating cranking ampere capacity of said battery.

6. The method of claim 5 including calculating said cranking ampere capacity as a function of said terminal voltage, said internal impedance and a temperature of said battery.

7. The method of claim 6 wherein said internal impedance of said battery is calculated by sourcing at least one current pulse to said battery or sinking at least one current pulse from said battery with said controllable current source or sink and monitoring changes in terminal voltage with said voltage sensitive circuit.

8. The method of claim 7 including both sourcing at least one current pulse to said battery and sinking at least one current pulse from said battery.

9. The method of claim 7 wherein said sourcing includes sourcing at least two current pulses having different amplitudes.

10. The method of claim 7 including calculating a slope of a discharge curve of said battery and calculating said cranking ampere capacity as a function of said discharge curve.

11. The method of claim 1 wherein said voltage sensitive circuit is a voltmeter and said current pattern is at least one current pulse and said at least one characteristic is resistance of said portion which is determined as a function of voltage developed across said portion as a result of said at least one current pulse.

12. The method of claim 11 wherein said at least one current pulse is at least two different current pulses and wherein said resistance of said portion is determined irrespective of the presence of non-test current in said portion.

13. The method of claim 11 wherein said current pattern is an alternating current pattern and wherein said voltage sensitive circuit includes a synchronous detector which is synchronized with said alternating current pattern and further wherein said resistance of said portion is determined irrespective of the presence of non-test current in said portion.

14. The method of claim 11 wherein said at least one characteristic includes current flowing through said portion, said current calculated as a function of said resistance of said portion and voltage developed across said portion as a result of said current.

15. The method of claim 14 including determining that said resistance of said portion is less than a particular value prior to causing said current to flow through said portion.

16. An electrical system measurement apparatus, comprising:

a voltage sensitive circuit and a controllable current source or sink;

a microcomputer controlling said controllable current source or sink and responding to said voltage sensitive circuit in order to apply at least one predetermined current pattern to or to sink at least one predetermined current pattern from at least a portion of an energy delivery system and to respond to a voltage developed in response to the current pattern being applied or sunk in order to calculate a value of at least one electrical characteristic of said energy delivery system as a function of said responding.

17. The apparatus in claim 16 wherein said controllable current source or sink includes a current sensing resistor and a device which is responsive to a signal from said microcomputer and a voltage across said sensing resistor in order to produce said current pattern.

18. The apparatus in claim 17 wherein said device includes at least one differential amplifier which is responsive to said signal from said microcomputer and to said voltage across said sensing resistor and a field effect transistor which is responsive to an output from said differential amplifier in order to produce said current pattern.

19. The apparatus in claim 16 including an electrical connector adapted for connection to a storage battery and connected to receive said current pattern and to supply said current pattern to the storage battery.

20. The apparatus in claim 19 including a temperature sensor having an output supplied to said microcomputer in order to provide an indication to said microcomputer related to battery temperature.

21. The apparatus in claim 20 wherein said temperature sensor is built into said electrical connector.

22. The apparatus in claim 20 wherein said microcomputer calculates cranking ampere capacity of a battery as a function of terminal voltage measured by said voltage sensitive circuit, internal impedance of the battery and temperature of the battery.

23. The apparatus in claim 22 wherein said microcomputer calculates internal impedance of said battery by sourcing at least one current pulse to said battery or sinking at least one current pulse from said battery with said controllable current source or sink and monitoring changes in terminal voltage with said voltage sensitive circuit.

24. The apparatus in claim 16 wherein said voltage sensitive circuit is a voltmeter and said current pattern is at least one current pulse and said at least one characteristic is resistance of said portion which is determined by said microcomputer as a function of voltage developed across said portion as a result of said at least one current pulse.

25. The apparatus in claim 24 wherein said at least one current pulse is at least two different current pulses and wherein said microcomputer determines said resistance of said portion of the presence of non-test current in said portion.

26. The apparatus in claim 24 wherein said current pattern is an alternating current pattern and wherein said voltage sensitive circuit includes a synchronous detector which is synchronized with said alternating current pattern and further wherein said microcomputer determines said resistance of said portion irrespective of the presence of non-test current in said portion.

27. The apparatus in claim 24 wherein said at least one characteristic includes current flowing through said portion, wherein said microcomputer calculates said current as a function of said resistance of said portion and voltage developed across said portion as a result of said current.

28. The apparatus in claim 27 wherein said microcomputer determines that said resistance of said portion is less than a particular value prior to causing said current to flow through said portion.