Method and apparatus for charging batteries

• US 5,739,672 A
• Filed: 05/08/1996
• Issued: 04/14/1998
• Est. Priority Date: 05/08/1996
• Status: Expired due to Fees

• Current Assignee: United Continental
• Original Assignee: United Continental
• Inventors: Lane, Robert W.
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/646,873
• Time in Patent Office: 706 Days
• Field of Search: 320/5, 320/14, 320/21, 320/22, 320/23, 320/24, 320/30, 320/32, 320/39, 320/40
• US Class Current: 320/139
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

Batteries are charged using sequences of charge and discharge pulses in which a controller adjusts charge rate and/or terminates the charge process based on measurements taken during the preceding charge cycle and an internally computed algorithmic logic equation to optimize the charge cycle for the battery being charged. A preferred embodiment utilizes six sense parameters, three of which are 1^st order (V_ps, V_load and V_unload)and three of which are 2^nd order (V'"'"'_ps, V'"'"'_load and V'"'"'_unload). The charging scheme is applicable to batteries of many different types, including lead-acid, nickel-cadmium, and nickel-metal-hydride), and requires neither input of battery type nor instrumentation of the battery.

Claims

1. A battery charger for charging a battery comprising:

a sensing circuit which senses at least two different 1st order sense parameters and at least one 2nd order sense parameter;

a charging circuit capable of charging the battery according to a plurality of charging parameters; and

a control circuit which modifies at least two of the charging parameters as a function of the at least two 1st order and at least one 2nd order sense parameters sensed by the sensing circuit.

2. The battery charger of claim 1 wherein the sense parameters comprise at least two of V_ps, V_load and V_unload.

3. The battery charger of claim 1 wherein the sense parameters comprise V_load and V_unload.

4. The battery charger of claim 1 wherein the sense parameters comprise at least one of V'"'"'_ps, V'"'"'_load and V'"'"'_unload.

5. The battery charger of claim 1 wherein the sense parameters comprise at least one of V'"'"'_load and V'"'"'_unload.

6. The battery charger of claim 1 wherein the sense parameters comprise V_load, V_unload and at least one of V'"'"'_load and V'"'"'_unload.

7. The battery charger of claim 1 wherein the sense parameters comprise V_ps, V_load, V_unload, V'"'"'_ps, V'"'"'_load and V'"'"'_unload.

8. The battery charger of any of claims 1-7 wherein the charging parameters comprise charging pulse width and discharge pulse width.

9. The battery charger of any of claims 1-7 wherein the charging parameters comprise charging pulse width and discharge pulse width, and the control circuit utilizes fuzzy logic.

10. The battery charger of any of claims 1-7 wherein the charging parameters comprise charging pulse width and discharge pulse width, the control circuit utilizes fuzzy logic, and the sensing circuit not dependent upon temperature of the battery.

11. The battery charger of claim 10 wherein the charging parameters are capable of being modified at least every 1.5 seconds.

12. A method of recharging a battery comprising:

detecting values for at least two parameters selected from the list of power supply voltage, loaded battery voltage, unloaded battery voltage;

determining a time derivative of at least one of the detected parameters;

using the detected values and the time derivative to determine appropriate charging characteristics; and

delivering charging and discharging pulses to the battery in accordance with the appropriate charging characteristics.

13. The method of claim 12 wherein the step of using the detected values further comprises applying fuzzy logic to determine the appropriate charging characteristics.

14. The methods of claims 12 or 13 wherein the step of determining the appropriate charging characteristics includes determining the relative widths of the charging and discharging pulses.

15. The methods of claims 12 or 13 wherein the step of determining the appropriate charging characteristics includes determining the amount of charge delivered to the battery during the charging pulse and determining the amount of charge withdrawn from the battery during the discharging pulse.

16. The methods of claim 15 wherein the step of using the detected values and the time derivative to determine appropriate charging characteristics occurs at least every 1.5 seconds.

17. A battery charger which automatically accommodates batteries of different chemistries by determining an appropriate cut-off condition for the battery being charged, said battery charger comprising:

a sense circuit which senses values for at least two different voltages;

a first circuit which calculates a time derivative for at least one of the sensed voltages;

a second circuit which utilizes the sensed voltages and the time derivative to determine the cut-off condition;

a controller which controls delivery of charge and discharge pulses to the battery being charged as a function of the sensed voltages, the time derivative and the cut-off condition.

18. The battery charger of claim 17 wherein the sensed voltages are selected from the list of power supply voltage, loaded battery voltage, unloaded battery voltage.

19. The battery charger of claims 17 or 18 wherein the second logic circuit comprises a general purpose processor programmed as a fuzzy logic controller, and at least one look-up table.

20. The battery charger of claim 19 wherein the controller is capable of modifying the respective widths of the charge and discharge pulses at least every 1.5 seconds.

21. A battery charger capable of safely charging rechargeable batteries using an average charging current in amps of at least five times nominal battery capacity expressed in amp-hours, comprising a sensing circuit, a charging circuit and a control circuit.

22. The battery charger of claim 21 wherein the charger is capable of safely charging rechargeable batteries using an average charging current in amps of at least ten times nominal battery capacity expressed in amp-hours.