Electrical hazard warning system

• US 5,754,124 A
• Filed: 11/13/1996
• Issued: 05/19/1998
• Est. Priority Date: 11/13/1996
• Status: Expired due to Fees

• Current Assignee: Pittco, Inc.
• Original Assignee: Pittco, Inc.
• Inventors: Graves, David A., Daggett, David M.
• Primary Examiner(s): Swarthout, Brent A.
• Assistant Examiner(s): TRIEU, VAN THANH
• Application Number:
  US08/748,691
• Time in Patent Office: 552 Days
• Field of Search: 340/473, 340/907, 340/908, 340/908.1, 340/471, 340/321, 340/331, 340/332, 362/190, 362/191, 362/186, 362/158, 362/183, 40/612, 307/150, 320/5, 320/14, 320/30
• US Class Current: 340/908.1
• CPC Class Codes: F21S 9/02 the power supply being a battery or accumulator
• CPC Class Codes: F21W 2111/00 Use or application of lighting devices or systems for signalling, marking or indicating, not provided for in codes F21W2102/00 – F21W2107/00
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An electrical hazard warning system includes a number of rechargeable electrical hazard markers and a charger/storage unit. The hazard markers each include a rechargeable battery that supplies power to a flash tube, and have a lightweight, non-skidding, topple-resistant, cone-shaped housing designed for use in all weather conditions. The markers have two switch-selectable brightness levels and are effective in either daylight or darkness. When not deployed, the markers are kept in the charger/storage unit, which fits into the trunk of a car and is equipped with multiple charging stations. Each station is protected by a circuit breaker and includes a station status light. The hazard markers illuminate immediately upon removal from the charger/storage unit, and can be placed on the roadway as needed to provide a highly visible warning.

Claims

1. An electrical hazard warning system, comprising:

a charging/storage unit comprising;

at least one charging station which has electrical terminals to supply power to an electrical hazard marker installed in said station and is connectable to receive power from an external power source; and

at least one electrical hazard marker, each comprising;

a lampholder suitable for conducting electrical current to a lamp installed in said lampholder,

a battery connector suitable for connecting to the terminals of a rechargeable battery and connected to supply electrical current to said lampholder,

a housing which holds said lampholder and battery connector, is installable into one of said charging stations and has electrical terminals which make contact with said charging station'"'"'s electrical terminals when so installed, said housing including a translucent plastic cone illuminated by a lamp installed in said lampholder and with opposed wide and narrow ends, a base attached to said wide end so that the marker can be deployed to stand vertically upon said base and rise to the narrow end of said translucent plastic cone, and

a grasping knob attached to said narrow end of said translucent plastic cone;

said at least one charging station and said at least one hazard marker being separate components arranged such that each of said hazard markers can be manually installed into and removed from a respective charging station,

said at least one hazard marker being recharged when installed in a respective charging station when said station is connected to an external power source and providing a hazard warning capable of standing in a stable position on a highway when said hazard marker is removed from said at least one charging station.

2. The hazard warning system of claim 1, wherein said hazard marker includes circuitry for repeatedly flashing a lamp installed in said lampholder when a charged battery is connected to said battery connector.

3. The hazard warning system of claim 1, said at least one hazard marker further comprising a variable light intensity circuit which selectably controls the intensity of the light produced by a lamp installed in said lampholder.

4. The hazard warning system of claim 3, wherein said hazard marker includes circuitry for repeatedly flashing a lamp installed in said lampholder when a charged battery is connected to said battery connector, and said variable light intensity circuit includes circuitry which maintains the flash rate of said lamp approximately constant as said intensity is varied.

5. The hazard warning system of claim 1, wherein said at least one charging station is bucket-shaped and said at least one hazard marker stands vertically upon said base when installed in said at least one charging station.

6. The hazard warning system of claim 1, wherein said at least one charging station is configured to receive power from a vehicle'"'"'s electrical system.

7. The hazard warning system of claim 6, wherein said at least one charging station includes an interlock circuit to prevent current from being drawn by the hazard warning system from a vehicle'"'"'s electrical system when its engine is not running.

8. The hazard warning system of claim 6, wherein said at least one charging station includes an interlock circuit having a voltage monitoring circuit which prevents said charging station from drawing current from said electrical system when said system'"'"'s voltage is below a predetermined threshold.

9. The hazard warning system of claim 1, wherein each hazard marker further comprises a lamp disable switch which is automatically operated when said hazard marker is installed in a respective charging station to inhibit the illumination of a lamp installed in said lampholder.

10. The hazard warning system of claim 9, wherein said lamp disable switch is arranged to automatically enable the illumination of a lamp installed in said lampholder immediately upon the removal of said at least one hazard marker from its respective charging station.

11. The hazard warning system of claim 1, wherein the electrical terminals of said housing are arranged to contact corresponding electrical terminals of a respective charging station when said housing is installed in said charging station, regardless of the rotational orientation of said housing with respect to said station.

12. The hazard warning system of claim 1, further comprising a lamp which is installed in said lampholder.

13. The hazard warning system of claim 12, wherein said lamp is a flash tube.

14. The hazard warning system of claim 1, further comprising a rechargeable battery which is connected to said battery connector.

15. The hazard warning system of claim 1, further comprising a mounting bracket for mounting said charger/storage unit to the interior of a vehicle trunk or truck bed.

16. The hazard warning system of claim 1, further comprising a reflective ribbon encircling said grasping knob to improve said hazard marker'"'"'s visibility.

24. The hazard marker of claim 9, further comprising a variable light intensity circuit which selectably controls the intensity of the light produced by a lamp installed in said lampholder.

25. The hazard marker of claim 24, further comprising a manually operated intensity select switch connected to said variable light intensity circuit for selecting a desired light intensity.

26. The hazard marker of claim 24, further comprising a flash tube which is installed in said lampholder and said variable light intensity circuit includes circuitry for causing the flash rate of said flash tube to remain about constant as said intensity is varied.

17. An electrical hazard warning system, comprising:

a charging/storage unit comprising;

at least two charging stations for recharging respective hazard markers, each of said charging stations having electrical terminals to supply power to an electrical hazard marker installed in said station and connectable to receive power from an external power source, said charging stations configured to receive said respective hazard markers laid down with adjacent markers pointing in opposite directions; and

at least one electrical hazard marker, each comprising;

a lampholder suitable for conducting electrical current to a lamp installed in said lampholder,

a battery connector suitable for connecting to the terminals of a rechargeable battery and connected to supply electrical current to said lampholder, and

a housing which holds said lampholder and battery connector, is installable into one of said charging stations and has electrical terminals which make contact with said charging station'"'"'s electrical terminals when so installed, said housing including a translucent plastic cone illuminated by a lamp installed in said lampholder and with opposed wide and narrow ends, a base attached to said wide end so that the marker can be deployed to stand vertically upon said base and rise to the narrow end of said translucent plastic cone;

said at least one hazard marker being recharged when installed in a respective charging station when said station is connected to an external power source and providing a hazard warning when removed from said at least one charging station.

18. The hazard warning system of claim 17, further comprising a grasping knob attached to said narrow end of said translucent plastic cone.

19. A rechargeable electrical hazard marker suitable for use as a hazard warning to be deployed on the surface of a roadway, comprising:

a lampholder suitable for conducting electrical current to a lamp installed in said lampholder,

a battery connector suitable for connecting to the terminals of a rechargeable battery and connected to supply electrical current to said lampholder, and

a housing for said lampholder and battery connector comprising;

a translucent plastic cone which is illuminated by a lamp installed in said lampholder,

a base attached to said translucent plastic cone at said cone'"'"'s wide end and upon which said hazard marker stands when said marker is placed on the ground,

a grasping knob attached to said cone'"'"'s narrow end,

a mounting bracket for mounting a battery connected to said battery connector, and

electrical terminals attached to said base and wired to said battery connector to conduct power to recharge a battery connected to said battery connector, said base being installable in a separate charging station having electrical terminals corresponding to said electrical terminals attached to said base and through which power to recharge a battery is conducted;

said hazard marker capable of standing in a stable position on a highway and providing a high visibility hazard warning when illuminated.

20. The hazard marker of claim 19, further comprising a lamp which is installed in said lampholder.

21. The hazard marker of claim 20, wherein said lamp is a flash tube.

22. The hazard marker of claim 21, wherein said flash tube flashes at a rate of about 1.5 to 2 flashes per second.

23. The hazard marker of claim 19, further comprising a rechargeable battery which is connected to said battery connector.

27. The hazard marker of claim 19, wherein said base has a top side which is attached to said translucent plastic cone and a bottom side having a recessed area which contains said electrical terminals, said terminals arranged to contact corresponding electrical terminals of a corresponding structure when said recessed area is placed in contact with said structure regardless of the rotational orientation of said housing relative to said structure.

28. The hazard marker of claim 27, wherein said housing'"'"'s terminals comprise one pin-shaped terminal which protrudes from the center of said recessed area and one ring-shaped terminal surrounding but spaced from said pin-shaped terminal.

29. The hazard marker of claim 19, further comprising a lamp disable switch that when operated prevents a lamp installed in said lampholder from illuminating.

30. The hazard marker of claim 19, further comprising a plurality of rubber feet affixed to the underside of said base to inhibit skidding when the hazard marker is placed on the surface of a roadway.

31. The hazard marker of claim 19, wherein said base is heavier than said translucent plastic cone to inhibit toppling when the hazard marker is placed on the surface of a roadway.

32. The hazard marker of claim 19, wherein said marker has a height of at least 12 inches when standing on said base so that said marker is easily visible when used as a hazard warning.

33. A charger/storage unit suitable for charging and storing a plurality of electrical hazard markers, comprising:

a housing connectable to receive power from an external power source, and

a plurality of charging stations within said housing, each of said stations comprising;

a receiving base which has electrical terminals wired to receive power from an external power source connected to said housing, said terminals arranged to contact corresponding electrical terminals on a hazard marker installed in a respective charging station, said receiving base'"'"'s electrical terminals comprising one centered socket-shaped terminal suitable for receiving a corresponding pin-shaped terminal and one off-center spring-loaded pin-shaped terminal suitable for making contact with a corresponding circular ring-shaped terminal on a hazard marker so that electrical contact can be established between the charging station and the hazard marker for different rotational positions of the hazard marker in the charging station,

a circuit breaker configured to protect an external power source connected to said housing, and

an indicator configured to light when its respective charging station is receiving power.

34. The charger/storage unit of claim 33, further comprising a carrying handle attached to said housing.

35. The charger/storage unit of claim 34, wherein said carrying handle is retractable into said housing.

36. The charger/storage unit of claim 33, wherein said plurality of charging stations are bucket-shaped and said receiving base is located on the bottom of a respective charging station to accommodate a hazard marker which makes contact with and stands vertically upon said base when installed in said charging station.

37. The charger/storage unit of claim 33, wherein said charger/storage unit has at least two of said charging stations for charging respective hazard markers, said charging stations configured to receive said respective hazard markers laid down with adjacent markers pointing in opposite directions.

38. The charger/storage unit of claim 33, further comprising a mounting bracket for mounting said charger/storage unit to the interior of a vehicle trunk or truck bed.

39. The hazard warning system of claim 33, wherein said external power source is a vehicle'"'"'s electrical system and said at least one charging station includes an interlock circuit to prevent current from being drawn by the hazard warning system from a vehicle'"'"'s electrical system when its engine is not running.

40. The hazard warning system of claim 33, wherein said external power source is a vehicle'"'"'s electrical system and said at least one charging station includes an interlock circuit having a voltage monitoring circuit which prevents said charging station from drawing current from said electrical system when said system'"'"'s voltage is below a pre-determined threshold.

41. The hazard warning system of claim 40, wherein each hazard marker further comprises a lamp disable switch which is operated when said hazard marker is installed in a respective charging station to inhibit the illumination of a lamp installed in said lampholder, and said lamp disable switch is arranged to enable the illumination of said lamp immediately upon the removal of said hazard marker from its respective charging station.

42. An electrical hazard warning system, comprising:

a charger/storage unit suitable for charging and storing a plurality of electrical hazard markers, comprising;

a housing connectable to receive power from an external power source, and

a plurality of charging stations within said housing, each of said stations comprising;

a receiving base which has electrical terminals wired to receive power from an external power source connected to said housing, said terminals arranged to contact corresponding electrical terminals on a hazard marker installed in a respective charging station,

a circuit breaker configured to protect an external power source connected to said housing, and

an indicator configured to light when its respective charging station is receiving power; and

at least one electrical hazard marker, each comprising;

a lampholder suitable for conducting electrical current to a lamp installed in said lampholder,

a battery connector suitable for connecting to the terminals of a rechargeable battery and connected to supply electrical current to said lampholder, and

a housing which holds said lampholder and battery connector, is installable into a respective charging station and has electrical terminals which contact with the electrical terminals of said charging station'"'"'s receiving base when so installed;

said electrical terminals comprising a pin-shaped terminal protruding from one of said housing and receiving base which contacts a corresponding centered socket-shaped terminal on the other of said housing and said receiving base when said housing is installed in a respective charging station, and a circular ring-shaped terminal on one of said housing and receiving base which contacts an off-center spring-loaded pin-shaped terminal on the other of said housing and said receiving base when said housing is installed in a respective charging station, said housing and receiving base terminals arranged so that electrical contact is established between said protruding pin-shaped terminal and said centered socket-shaped terminal and between said circular ring-shaped terminal and said off-center spring-loaded pin-shaped terminal regardless of the rotational orientation of said housing relative to said receiving base,

said at least one hazard marker being recharged when installed in a respective charging station when said charger/storage unit housing is connected to an external power source and providing a hazard warning when removed from said charging station.

43. The hazard warning system of claim 42, wherein said at least one hazard marker includes circuitry for repeatedly flashing a lamp installed in said lampholder when a charged battery is connected to said battery connector.

44. The hazard warning system of claim 42, said at least one hazard marker further comprising a variable light intensity circuit which selectably controls the intensity of the light produced by a lamp installed in said lampholder.

45. The hazard warning system of claim 42, wherein each hazard marker further comprises a lamp disable switch which is operated when said hazard marker is installed in a respective charging station to inhibit the illumination of a lamp installed in said lampholder, and said lamp disable switch is arranged to enable the illumination of said lamp immediately upon the removal of said hazard marker from its respective charging station.

46. The hazard warning system of claim 42, wherein the electrical terminals of said hazard marker housing are arranged to contact corresponding electrical terminals in the receiving base of a respective charging station when said hazard marker housing is installed in said charging station, regardless of the rotational orientation of said housing with respect to said station.

47. An electrical hazard warning system, comprising:

a charging/storage unit comprising;

at least one charging station which has electrical terminals to supply power to an electrical hazard marker installed in said station and is connectable to receive power from an external power source; and

at least one electrical hazard marker, each comprising;

a lampholder suitable for conducting electrical current to a lamp installed in said lampholder,

a battery connector suitable for connecting to the terminals of a rechargeable battery and connected to supply electrical current to said lampholder,

a housing which holds said lampholder and battery connector, is installable into one of said charging stations and has electrical terminals which make contact with said charging station'"'"'s electrical terminals when so installed, said housing including a translucent plastic cone illuminated by a lamp installed in said lampholder and with opposed wide and narrow ends, a base attached to said wide end so that the marker can be deployed to stand vertically upon said base and rise to the narrow end of said translucent plastic cone, and

a grasping knob attached to said narrow end of said translucent plastic cone;

said hazard marker'"'"'s electrical terminals arranged to contact the electrical terminals of a respective charging station when said hazard marker housing is installed in said charging station regardless of the rotational orientation of said housing with respect to said station,

said at least one charging station and said at least one hazard marker being separate components arranged such that each of said hazard markers can be manually installed into and removed from a respective charging station,

said at least one hazard marker being recharged when installed in a respective charging station when said station is connected to an external power source and providing a hazard warning capable of standing in a stable position on a highway when said hazard marker is removed from said at least one charging station.