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Sewing rubber american football and manufacturing method therof

  • US 5,759,123 A
  • Filed: 12/24/1996
  • Issued: 06/02/1998
  • Est. Priority Date: 12/24/1996
  • Status: Expired due to Term
First Claim
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1. A manufacturing method of an American football, comprising the steps of:

  • (a) cutting a rubber material into four elliptical rubber skins having a predetermined size;

    (b) cutting a fabric material into four elliptical fabric pad each having a same size of said rubber skins;

    (c) compressing and vulcanizing each of said rubber skins with one of said fabric pads together in a press mold, so as to firmly united said rubber skins with said fabric pads respectively and integrally to form four fabric-rubber cover pieces, wherein one side of said press mold provides a plurality of circular dents evenly and uniformly distributed thereon, so that a top surface of each of said rubber skins is compressed to form a plurality of protruding peddles evenly and uniformly distributed thereon;

    (d) cutting each of said cover pieces to a predetermined size after each of said cover pieces is cooled down to room temperature;

    (e) sewing said four cover pieces edge to edge together to form a ball cover, wherein a section of said ball cover is not sewn to form an inlet opening;

    (f) sewing two linings symmetrically around said inlet opening and a reinforcing cloth underneath said inlet opening;

    (g) forming a plurality of pairs of string holes around said inlet opening;

    (h) heating said ball cover and turning said ball cover right side out;

    (i) inserting a bladder into said ball cover through said inlet opening;

    (j) sewing up said inlet opening; and

    (k) tightening a plurality of ball strings between each of said pairs of string holes respectively to form said American football.

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