Vacuum oven chamber for making laminated integrated circuit devices

• US 5,772,835 A
• Filed: 05/29/1996
• Issued: 06/30/1998
• Est. Priority Date: 05/29/1996
• Status: Expired due to Fees

• Current Assignee: International Business Machines Corporation
• Original Assignee: International Business Machines Corporation
• Inventors: Trollinger, Ralph, Stewart, Gary Leon, Jordan, Stanley Robert
• Primary Examiner(s): SELLS, JAMES D
• Application Number:
  US08/654,956
• Time in Patent Office: 762 Days
• Field of Search: 156/285, 156/381, 156/382, 156/498, 156/580, 156/583.1, 156/359, 156/358
• US Class Current: 156/358
• CPC Class Codes: B29C 2035/1616 using liquids
• CPC Class Codes: B29C 2043/561 under vacuum conditions
• CPC Class Codes: B29C 2791/006 Using vacuum
• CPC Class Codes: B29C 35/0238 Presses provided with pressure vessels, e.g. steam chambers
• CPC Class Codes: B29C 43/32 Component parts, details or accessories; Auxiliary operations
• CPC Class Codes: B29C 43/56 Compression moulding under special conditions, e.g. vacuum
• CPC Class Codes: B29C 43/58 Measuring, controlling or regulating for bank adjustment in calendering B29C43/245
• CPC Class Codes: B30B 15/34 Heating or cooling presses or parts thereof
• CPC Class Codes: B32B 2309/68 Vacuum
• CPC Class Codes: B32B 37/0038 involving application of liquid to the layers prior to lamination, e.g. wet laminating B32B37/12 takes precedence

Abstract

An oven for making laminated integrated circuit cubes includes an oven chamber with at least one access opening. A closure member for the access opening is capable of hermetically sealing the chamber. A hermetic connection is provided for supplying power to within the chamber. Structure permits the withdrawal of air and other gases from within the chamber. Hermetic structure permits the application of a press force to a workpiece within the chamber from an actuator outside the chamber. Hermetic temperature sensing devices measure the temperature of a workpiece within the chamber.

Claims

1. An oven for heat-curing a workpiece, comprising:

a chamber with at least one access opening;

a closure member for the access opening, the closure member being capable of hermetically sealing the chamber;

a hermetic connection for supplying power to within the chamber;

means permitting the withdrawal of air and other gases from within the chamber;

first hermetic means permitting the application of a press force to a workpiece within the chamber from an actuator outside the chamber;

means for heating the workpiece within the chamber;

means for cooling the workpiece within the chamber;

second hermetic means for sensing the temperature of the workpiece within the chamber; and

,

a programmable controller for adjusting the press force and the temperature of the workpiece in the chamber, the controller adjusting each of the press force and the temperature in respective sequences having at least two discrete upward ramps to an operating pressure and an operating temperature.

2. The oven of claim 1, wherein the cooling means comprises means for supplying a cooling gas to the chamber to cool the workpiece.

3. The oven of claim 2, wherein said means for supplying a cooling gas comprises a gas manifold within the oven chamber.

4. The oven of claim 1, wherein said means for cooling the workpiece comprises at least one cooling fluid channel in the chamber.

5. The oven of claim 1, wherein said second hermetic means for temperature-sensing comprises at least one window in said chamber that is transparent to infrared light, whereby infrared temperature measurements of the workpiece within said chamber can be taken by an infrared sensor outside of said chamber.

6. The oven of claim 1, wherein said closure member comprises a door, said door having seal structure for forming a hermetic seal when said door is in a closed position.

7. The oven of claim 6, wherein said door further comprises pressure relief structure for relieving excessive pressure within the oven.

8. The oven of claim 7, wherein said pressure relief structure comprises spring-biased hinge structure, said hinge structure permitting said door to move away from said chamber against the biasing of said spring to permit the release of gas pressure from within said chamber.

9. The oven of claim 8, wherein said door comprises a loop adapted to engage a clasp on said oven, at least one of said loop or said clasp being movable and spring biased such that said door will move away from said chamber to permit the release of gas pressure from within said chamber.

10. The oven of claim 1, wherein said second hermetic means permitting the application of a press force to a workpiece within the chamber from an actuator outside of the chamber comprises a force-applying shaft movably mounted through an opening in said chamber, and a hermetic sheath positioned about said shaft outside said chamber, an end of said sheath being fixed to said chamber about said opening, and another end of said sheath being fixed to an end of said shaft outside said chamber.

11. The oven of claim 1, further comprising biasing structure for holding said shaft out of said chamber.

12. The oven of claim 1, wherein the pressure and temperature ramps are implemented in an alternating sequence.

13. The oven of claim 12, wherein the alternating sequence comprises a first pressure ramp, a first temperature ramp, a second pressure ramp and a second temperature ramp.

14. The oven of claim 1, wherein the controller also adjusts the temperature of the workpiece in the chamber downwardly from the operating temperature in a substantially continuous ramp and adjusts the press force downwardly from the operating pressure in at least two discrete downward ramps substantially coextensively with the downward temperature adjustment.

15. The oven of claim 1, wherein said controller maintains said operating temperature and pressure at substantially uniform values for a dwell time related to characteristics of the workpiece.

16. The oven of claim 15, wherein the controller also adjusts the temperature of the workpiece in the chamber downwardly from the operating temperature in a substantially continuous ramp and adjusts the press force downwardly from the operating pressure in at least two discrete downward ramps substantially coextensively with the downward temperature adjustment.

17. An oven for heat-curing a workpiece, comprising:

a chamber with at least one access opening;

a closure member for the access opening, the closure member being capable of hermetically sealing the chamber;

a hermetic connection for supplying power to within the chamber;

means permitting the withdrawal of air and other gases from within the chamber;

first hermetic means permitting the application of a press force to a workpiece within the chamber from an actuator outside the chamber;

means for heating the workpiece within the chamber;

means for cooling the workpiece within the chamber;

second hermetic means for sensing the temperature of the workpiece within the chamber; and

,

a programmable controller for adjusting the press force and the temperature of the workpiece in the chamber, the controller first adjusting each of the press force and the temperature upwardly to an operating pressure and an operating temperature, secondly maintaining the operating temperature and pressure at substantially uniform values for a dwell time related to characteristics of the workpiece, and thirdly adjusting the temperature of the workpiece in the chamber downwardly from the operating temperature in a substantially continuous ramp and adjusting the press force downwardly from the operating pressure in at least two discrete downward ramps substantially coextensively with the downward temperature adjustment.

18. An oven for heat-curing a workpiece, comprising:

a chamber with at least one access opening;

a closure member for the access opening, the closure member being capable of hermetically sealing the chamber;

a hermetic connection for supplying power to within the chamber;

means permitting the withdrawal of air and other gases from within the chamber;

first hermetic means permitting the application of a press force to a workpiece within the chamber from an actuator outside the chamber;

means for heating the workpiece within the chamber;

means for cooling the workpiece within the chamber;

second hermetic means for sensing the temperature of the workpiece within the chamber; and

,

a programmable controller for adjusting the press force and the temperature of the workpiece in the chamber, the controller firstly adjusting each of the press force and the temperature in respective sequences having at least two discrete upward ramps to an operating pressure and an operating temperature, secondly maintaining the operating temperature and pressure at substantially uniform values for a dwell time related to characteristics of the workpiece, and thirdly adjusting the temperature of the workpiece in the chamber downwardly from the operating temperature in a substantially continuous ramp and adjusting the press force downwardly from the operating pressure in at least two discrete downward ramps substantially coextensively with the downward temperature adjustment.

19. The oven of claim 18, wherein the upward pressure and temperature ramps are implemented in an alternating sequence.

20. The oven of claim 19, wherein the alternating sequence comprises a first pressure ramp, a first temperature ramp, a second pressure ramp and a second temperature ramp.