Electrochromic device and method for manufacturing the same

• US 5,777,779 A
• Filed: 09/27/1996
• Issued: 07/07/1998
• Est. Priority Date: 09/29/1995
• Status: Expired due to Fees

• Current Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Original Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Inventors: Hashimoto, Shigeru, Terada, Junji
• Primary Examiner(s): Epps, Georgia Y.
• Assistant Examiner(s): BEY, DAWN MARIE
• Application Number:
  US08/722,952
• Time in Patent Office: 648 Days
• Field of Search: 359/269, 359/270, 359/273, 359/274
• US Class Current: 359/270
• CPC Class Codes: G02F 1/15245 based on iridium oxide or hydroxide
• CPC Class Codes: G02F 1/1525 characterised by a particular ion transporting layer, e.g. electrolyte
• CPC Class Codes: G02F 2001/1502 complementary cell

Abstract

An electrochromic device and a method for manufacturing same, which device has at least a pair of opposed transparent electroconductive layers, a first transparent ion conductive layer provided between the pair of opposed electroconductive layers, a second transparent ion conductive layer adjacent to the first ion conductive layer, a reductive coloring electrochromic layer adjacent to the second ion conductive layer, wherein the first transparent ion conductive layer is formed in an atmosphere containing water vapor and the second transparent ion conductive layer is formed in an atmosphere containing oxygen. Thereby an electrochromic device can be provided, which device exhibits excellent durability when being driven at a high contrast ratio and high resistance to such environments as high temperature and humidity.

Claims

1. An electrochromic device comprising at least;

a pair of opposed transparent electroconductive layers, a first transparent ion conductive layer provided between the pair of opposed electroconductive layers, a second transparent ion conductive layer adjacent to the first ion conductive layer, a reductive coloring electrochromic layer adjacent to the second ion conductive layer,

wherein the first transparent ion conductive layer is formed in an atmosphere containing water vapor and the second transparent ion conductive layer is formed in an atmosphere containing oxygen.

2. An electrochromic device as set forth in claim 1,

wherein said reductive coloring electrochromic layer is formed in an atmosphere containing oxygen.

3. An electrochromic device as set forth in claim 1,

comprising a transparent substrate adjacent to at least one outer surface of said pair of opposed transparent electroconductive layers.

4. An electrochromic device as set forth in claim 3,

wherein said transparent substrate is provided with an anti-reflection coating comprising a dielectric material on a surface reverse to said opposed transparent electroconductive layers.

5. An electrochromic device as set forth in claim 4,

wherein said dielectric material comprises at least one selected from the group consisting of Al₂ O₃, TiO₂, and MgF₂.

6. An electrochromic device as set forth in claim 1,

wherein said first transparent ion conductive layer and second ion conductive layer comprise at least one compound selected from the group consisting of Ta₂ O₅, ZrO₂, SiO₂, and MgF₂.

7. An electrochromic device as set forth in claim 1,

wherein said first transparent ion conductive layer and second ion conductive layer comprise Ta₂ O₅.

8. An electrochromic device as set forth in claim 1,

wherein said reductive coloring electrochromic layer comprises at least one compound selected from the group consisting of WO₃, MoO₃, and Nb₂ O₅.

9. An electrochromic device as set forth in claim 1,

wherein said reductive coloring electrochromic layer comprises WO₃.

10. An electrochromic device as set forth in claim 1,

wherein said reductive coloring electrochromic layer comprises a mixture of WO₃ and MoO₃.

11. An electrochromic device as set forth in claim 1,

comprising a layer containing a oxidative coloring electrochromic material between said pair of opposed transparent electroconductive layers.

12. An electrochromic device as set forth in claim 1,

comprising a layer containing a oxidative coloring electrochromic material and a metal oxide between said pair of opposed transparent electroconductive layers.

13. An electrochromic device as set forth in claim 1,

comprising a oxidative coloring electrochromic layer, and a layer containing a oxidative coloring electrochromic material and a metal oxide, said layers provided between said pair of opposed transparent electroconductive layers.

14. An electrochromic device as set forth in claim 1,

a pair of opposed transparent electroconductive layers, and a reductive coloring electrochromic layer,

wherein a last-formed transparent electroconductive layer is thicker than a first-formed transparent electroconductive layer.

15. An electrochromic device comprising at least;

a pair of opposed transparent substrates provided with a pair of opposed transparent electroconductive layers therebetween; and

a first transparent ion conductive layer provided between the pair of opposed electroconductive layers, a second transparent ion conductive layer adjacent to the first ion conductive layer, and a reductive coloring electrochromic layer adjacent to the second ion conductive layer,

wherein the first transparent ion conductive layer is formed in an atmosphere containing water vapor and the second transparent ion conductive layer is formed in an atmosphere containing oxygen; and

at least said first transparent ion conductive layer, said second transparent ion conductive layer, and said reductive coloring electrochromic layer are encapsulated by a resin.

16. A method for manufacturing an electrochromic device, said device comprising at least a pair of opposed transparent electroconductive layers, a first transparent ion conductive layer provided between the pair of opposed electroconductive layers, a second transparent ion conductive layer adjacent to the first ion conductive layer, and a reductive coloring electrochromic layer adjacent to the second ion conductive layer, said method comprising;

a step of forming the first transparent ion conductive layer in an atmosphere containing water vapor; and

a step of forming the second transparent ion conductive layer in an atmosphere containing oxygen.

17. A method for manufacturing an electrochromic device as set forth in claim 16, which method further comprises a step of forming said reductive coloring electrochromic layer in an atmosphere containing oxygen.

18. A method for manufacturing an electrochromic device as set forth in claim 16, which method further comprises steps of forming said first transparent ion conductive layer, said second transparent ion conductive layer, and said reductive coloring electrochromic layer by vacuum evaporation with a substrate temperature range of from 200°

C. to 400°

C.