Container handling apparatus and management system

• US 5,780,826 A
• Filed: 12/16/1996
• Issued: 07/14/1998
• Est. Priority Date: 03/27/1995
• Status: Expired due to Term

• Current Assignee: Toyo Umpanki Co. Ltd.
• Original Assignee: Toyo Umpanki Co. Ltd.
• Inventors: Hamada, Hideki, Ban, Takayuki, Serizawa, Takao, Hareyama, Soichi
• Primary Examiner(s): Hajec, Donald T.
• Assistant Examiner(s): Eisenberg, Jacob
• Application Number:
  US08/750,474
• Time in Patent Office: 575 Days
• Field of Search: 364/478.01, 414/459, 414/460, 414/273, 180/167, 180/168, 180/169, 235/375, 235/383, 235/384, 235/385, 235/454, 342/126, 342/457, 342/458
• US Class Current: 235/385
• CPC Class Codes: B65G 63/004 for containers
• CPC Class Codes: B66C 19/007 for containers

Abstract

A self-propelled container handling apparatus handles a container in a container yard. The container handling apparatus reads an identification code borne on the container and senses a position of the container to be handled. On the basis of the container identification code read by the container handling apparatus and the container position sensed by the container handling apparatus, the inventory data for the containers stored in the container yard are updated.

Claims

1. A self-propelled container handling apparatus for handling a container in a container yard, comprising:

means for reading a container identification code borne on the container;

a lift capable of vertically shifting the container so that the container can be stacked;

a horizontal position sensing means for sensing a horizontal two-dimensional position of the container, on the basis of sensing of a position of the container handling apparatus itself by signals from artificial satellites;

a vertical position sensing means for sensing a vertical position of the container, on the basis of sensing of a vertical shifting distance of the container vertically shifted by the lift;

means for assessing the position sensing precision of the horizontal position sensing means; and

a second horizontal position sensing means for sensing the horizontal two-dimensional position of the container, on the basis of sensing of the position of the container handling apparatus itself;

wherein

this self-propelled container handling apparatus can sense the stocking position of the container to be carried at the container yard and read the identification code of the container at the stocking position in the container yard;

wherein

the position of the container handling apparatus itself can be sensed by the second horizontal position sensing means, when the first horizontal position sensing means fails in the position sensing precision;

wherein

the second horizontal position sensing means senses the position of the container handling apparatus itself, by using an azimuth sensor and a self-propelling distance sensing apparatus provided in the container handling apparatus itself;

wherein

means for assessing the position sensing precision of the second horizontal position sensing means is provided, this means assesses the precision on the basis of whether the position sensing time exceeds a preset time or not; and

wherein

the second horizontal position sensing means can sense the position of the container handling apparatus itself, by using a reference position information readable at a known reference position as an initial value, when both the first horizontal position sensing means and the second horizontal position sensing means fail in position sensing precision.

5. The container handling apparatus according to claim 1, wherein the horizontal position sensing means is a DGPS.

6. The container handling apparatus according to claim 1, wherein the means for reading the container identification code has an image pickup apparatus capable of taking an image of the container identification code, and an image processor capable of recognizing the container identification code by an image signal transmitted from the image pickup apparatus.

7. The container handling apparatus according to claim 6, wherein the means for reading the container identification code has a sensor capable of sensing the container, and a controller for outputting an image pickup instruction signal to the image pickup apparatus upon entry of a container sensing signal from the sensor.

8. A container management system comprising:

the container handling apparatus according to claim 1;

means for storing identification codes and stocking positions of containers stocked in the container yard as inventory data; and

means for updating the inventory data on the basis of both the container identification code read by the container handling apparatus and the container position sensed by the container handling apparatus, at the time of container handling by the container handling apparatus.

9. The container management system according to claim 8, comprising:

means for entering the identification code and handling position of the container to be handled by the container handling apparatus;

means for checking the entered container identification code and the handling position against the container identification code read by the container handling apparatus and the container position sensed by the container handling apparatus; and

means for outputting the checking result.

10. The container management system according to claim 8, comprising:

means for storing an identification code of a container scheduled to be carried in the container yard, and an identification code of a container scheduled to be carried out from the container yard;

means for reading the identification code of the container carried in the container yard before it is read by the container handling apparatus;

means for reading the identification code of the container carried out from the container yard after it is read by the container handling apparatus;

means for checking the identification code of the container scheduled to be carried in the container yard against the container identification code read at the time when the container is carried in the container yard, and for checking the identification code of the container scheduled to be carried out from the container yard against the container identification code read at the time when the container is carried out from the container yard; and

means for outputting the checking result.

2. A self-propelled container handling apparatus for handling a container in a container yard, comprising:

means for reading a container identification code borne on the container;

a lift capable of vertically shifting the container so that the container can be stacked;

a shifting apparatus for horizontally shifting the container without propelling the container handling apparatus itself;

a horizontal position sensing means for sensing a horizontal two-dimensional position of the container, on the basis of sensing of a position of the container handling apparatus itself by signals from artificial satellites;

an additional horizontal position sensing means for sensing the horizontal two-dimensional position of the container, on the basis of sensing of a horizontal shifting distance of the container shifted by the shifting apparatus;

a vertical position sensing means for sensing a vertical position of the container, on the basis of sensing of a vertical shifting distance of the container vertically shifted by the lift;

means for assessing the position sensing precision of the horizontal position sensing means; and

a second horizontal position sensing means for sensing the horizontal two-dimensional position of the container, on the basis of sensing of the position of the container handling apparatus itself;

wherein

this self-propelled container handling apparatus can sense the stocking position of the container to be carried at the container yard and read the identification code of the container at the stocking position in the container yard;

wherein

the position of the container handling apparatus itself can be sensed by the second horizontal position sensing means, when the first horizontal position sensing means fails in the position sensing precision;

wherein

the second horizontal position sensing means senses the position of the container handling apparatus itself, by using an azimuth sensor and a self-propelling distance sensing apparatus provided in the container handling apparatus itself;

wherein

means for assessing the position sensing precision of the second horizontal position sensing means is provided, this means assesses the precision on the basis of whether the position sensing time exceeds a preset time or not; and

wherein

the second horizontal position sensing means can sense the position of the container handling apparatus itself, by using a reference position information readable at a known reference position as an initial value, when both the first horizontal position sensing means and the second horizontal position sensing means fail in position sensing precision.

11. The container handling apparatus according to claim 2, wherein the horizontal position sensing means is a DGPS.

14. The container handling apparatus according to claim 2, wherein the means for reading the container identification code has an image pickup apparatus capable of taking an image of the container identification code, and an image processor capable of recognizing the container identification code by an image signal transmitted from the image pickup apparatus.

17. A container management system comprising:

the container handling apparatus according to claim 2;

means for storing identification codes and stocking positions of containers stocked in the container yard as inventory data; and

means for updating the inventory data on the basis of both the container identification code read by the container handling apparatus and the container position sensed by the container handling apparatus, at the time of container handling by the container handling apparatus.

3. A self-propelled container handling apparatus for handling a container in a container yard, comprising:

means for reading a container identification code borne on the container;

a lift capable of vertically shifting the container so that the container can be stacked;

a horizontal position sensing means for sensing a horizontal two-dimensional position of the container, on the basis of sensing of a position of the container handling apparatus itself by signals from artificial satellites;

a vertical position sensing means for sensing a vertical position of the container, on the basis of sensing of a vertical shifting distance of the container vertically shifted by the lift;

a second horizontal position sensing means for sensing the horizontal two-dimensional position of the container, on the basis of sensing of the position of the container handling apparatus itself; and

means for assessing the position sensing precision of the second horizontal position sensing means;

wherein

this self-propelled container handling apparatus can sense the stocking position of the container to be carried at the container yard and read the identification code of the container at the stocking position in the container yard;

wherein

the position of the container handling apparatus itself can be sensed by the second horizontal position sensing means, when the first horizontal position sensing means fails in the position sensing precision;

wherein

the second horizontal position sensing means senses the position of the container handling apparatus itself, by using an azimuth sensor and a self-propelling distance sensing apparatus provided in the container handling apparatus itself;

wherein

the position sensing precision of the second horizontal position sensing means is assessed on the basis of whether the position sensing time exceeds a preset time or not;

wherein

means for assessing the position sensing precision of the first horizontal position sensing means is provided; and

wherein

the second horizontal position sensing means can sense the position of the container handling apparatus itself, by using a reference position information readable at a known reference position as an initial value, when both the first horizontal position sensing means and the second horizontal position sensing means fail in position sensing precision.

12. The container handling apparatus according to claim 3, wherein the horizontal position sensing means is a DGPS.

15. The container handling apparatus according to claim 3, wherein the means for reading the container identification code has an image pickup apparatus capable of taking an image of the container identification code, and an image processor capable of recognizing the container identification code by an image signal transmitted from the image pickup apparatus.

18. A container management system comprising:

the container handling apparatus according to claim 3;

means for storing identification codes and stocking positions of containers stocked in the container yard as inventory data; and

means for updating the inventory data on the basis of both the container identification code read by the container handling apparatus and the container position sensed by the container handling apparatus, at the time of container handling by the container handling apparatus.

4. A self-propelled container handling apparatus for handling a container in a container yard, comprising:

means for reading a container identification code borne on the container;

a lift capable of vertically shifting the container so that the container can be stacked;

a shifting apparatus for horizontally shifting the container without propelling the container handling apparatus itself;

a horizontal position sensing means for sensing a horizontal two-dimensional position of the container, on the basis of sensing of a position of the container handling apparatus itself by signals from artificial satellites;

an additional horizontal position sensing means for sensing the horizontal two-dimensional position of the container, on the basis of sensing of a horizontal shifting distance of the container shifted by the shifting apparatus;

a vertical position sensing means for sensing a vertical position of the container, on the basis of sensing of a vertical shifting distance of the container vertically shifted by the lift;

a second horizontal position sensing means for sensing the horizontal two-dimensional position of the container, on the basis of sensing of the position of the container handling apparatus itself; and

means for assessing the position sensing precision of the second horizontal position sensing means;

wherein

this self-propelled container handling apparatus can sense the stocking position of the container to be carried at the container yard and read the identification code of the container at the stocking position in the container yard;

wherein

the position of the container handling apparatus itself can be sensed by the second horizontal position sensing means, when the first horizontal position sensing means fails in the position sensing precision;

wherein

the second horizontal position sensing means senses the position of the container handling apparatus itself, by using an azimuth sensor and a self-propelling distance sensing apparatus provided in the container handling apparatus itself;

wherein

the position sensing precision of the second horizontal position sensing means is assessed on the basis of whether the position sensing time exceeds a preset time or not;

wherein;

means for assessing the position sensing precision of the first horizontal position sensing means is provided; and

wherein

the second horizontal position sensing means can sense the position of the container handling apparatus itself, by using a reference position information readable at a known reference position as an initial value, when both the first horizontal position sensing means and the second horizontal position sensing means fail in position sensing precision.

13. The container handling apparatus according to claim 4, wherein the horizontal position sensing means is a DGPS.

16. The container handling apparatus according to claim 4, wherein the means for reading the container identification code has an image pickup apparatus capable of taking an image of the container identification code, and an image processor capable of recognizing the container identification code by an image signal transmitted from the image pickup apparatus.

19. A container management system comprising:

the container handling apparatus according to claim 4;

means for storing identification codes and stocking positions of containers stocked in the container yard as inventory data; and

means for updating the inventory data on the basis of both the container identification code read by the container handling apparatus and the container position sensed by the container handling apparatus, at the time of container handling by the container handling apparatus.