Universal control system with alarm history tracking for mobile material distribution apparatus

• US 5,801,948 A
• Filed: 08/22/1996
• Issued: 09/01/1998
• Est. Priority Date: 08/22/1996
• Status: Expired due to Term

• Current Assignee: Dickey-John Corporation (Churchill Industries, Inc.)
• Original Assignee: Dickey-John Corporation (Churchill Industries, Inc.)
• Inventors: Wood, John E., Morton, Joel T.
• Primary Examiner(s): Trammell, James P.
• Assistant Examiner(s): Bui, Bryan
• Application Number:
  US08/697,311
• Time in Patent Office: 740 Days
• Field of Search: 364/468.15, 364/468.2, 364/468.16, 364/468.22, 364/468.23, 364/424.07, 364/424.034, 364/424.04, 364/551.01, 364/550, 364/551.21, 239/74, 239/156, 239/159, 239/722, 239/726, 239/172, 239/390, 701/29, 701/33-35, 701/39, 701/50, 340/438, 340/439, 340/461
• US Class Current: 700/108
• CPC Class Codes: G05B 23/0264 Control of logging system, e.g. decision on which data to store; time-stamping measurements

Abstract

A control system for controlling the operation of a mobile distribution apparatus is disclosed. The disclosed control system includes an alarm tracking system wherein any errors noted by the control system are recorded in an addressable memory in chronological order. This addressable memory can be read out at any time in order to perform diagnostics and the like. In order to control the length of the list of errors generated by the system, the system will only record the same error three times. Upon the fourth occurrence of a given error, the oldest record of the error is deleted. In addition, the control system classifies errors into distinct categories and provides the user of the system with both audible and visual indications of the occurrence of an error.

Claims

1. A control system for controlling the operation of a mobile material distribution apparatus comprising:

an input device and an output device for interacting with a user;

a microprocessor having at least one input port and at least one output port arranged to form at least one feedback loop for controlling an attached material distribution apparatus, the microprocessor being adapted to detect errors; and

a memory associated with the microprocessor for storing error identification information received from the microprocessor;

wherein the microprocessor causes the memory to store the error identification information in chronological order; and

wherein the error identification information includes a proposed solution to the error.

2. A control system as defined in claim 1 wherein the microprocessor classifies each error into at least one of a plurality of categories;

and wherein the control system further comprises an audible device coupled to the microprocessor for generating audible alarm signals in response to the detection of an error, the microprocessor driving the audible device to produce audible alarm signals corresponding to the category of error the microprocessor has detected.

3. A control system as defined in claim 1 wherein the error detection information includes the time and date at which an error was detected and a description of the detected error.

4. A control system as defined in claim 1 wherein the output device includes a display for displaying error information.

5. A control system for controlling the operation of a mobile material distribution apparatus comprising:

an input device and an output device for interacting with a user;

a microprocessor having at least one input port and at least one output port arranged to form at least one feedback loop for controlling an attached material distribution apparatus, the microprocessor being adapted to detect errors; and

a memory associated with the microprocessor for storing error identification information received from the microprocessor;

wherein the microprocessor is adapted to only save the same error to the memory a predetermined number of times; and

wherein, when an error occurs after it has already been saved the predetermined number of times, the microprocessor deletes the oldest error from the memory and stores the most current error.

6. A control system as defined in claim 5 wherein the microprocessor classifies each error into at least one of a plurality of categories;

and wherein the control system further comprises an audible device coupled to the microprocessor for generating audible alarm signals in response to the detection of an error, the microprocessor driving the audible device to produce audible alarm signals corresponding to the category of error the microprocessor has detected.

7. A control system as defined in claim 5 wherein the error detection information includes the time and date at which an error was detected and a description of the detected error.

8. A control system as defined in claim 5 wherein the output device includes a display for displaying error information.

9. A control system for controlling the operation of a mobile material distribution apparatus comprising:

an input device and an output device for interacting with a user;

a microprocessor having at least one input port and at least one output port arranged to form at least one feedback loop for controlling an attached material distribution apparatus, the microprocessor being adapted to detect errors; and

a memory associated with the microprocessor for storing error identification information received from the microprocessor;

wherein the microprocessor is adapted to only save the same error to the memory a predetermined number of times; and

wherein the predetermined number is three.

10. A control system as defined in claim 9 wherein the microprocessor classifies each error into at least one of a plurality of categories;

and wherein the control system further comprises an audible device coupled to the microprocessor for generating audible alarm signals in response to the detection of an error, the microprocessor driving the audible device to produce audible alarm signals corresponding to the category of error the microprocessor has detected.

11. A control system as defined in claim 9 wherein the error detection information includes the time and date at which an error was detected and a description of the detected error.

12. A control system as defined in claim 9 wherein the output device includes a display for displaying error information.

13. A control system for controlling the operation of a mobile material distribution apparatus comprising:

an input device and an output device for interacting with a user;

a microprocessor having at least one input port and at least one output port arranged to form at least one feedback loop for controlling an attached material distribution apparatus, the microprocessor being adapted to detect errors; and

a memory associated with the microprocessor for storing error identification information received from the microprocessor;

wherein the microprocessor will only store a predetermined maximum number of errors to the memory.

14. A control system as defined in claim 13 wherein, when an error occurs after the predetermined maximum number of errors have been save to the memory, the microprocessor deletes the oldest saved error and save the current error to the memory.

15. A control system as defined in claim 13 wherein the predetermined maximum number is thirty.

16. A control system as defined in claim 13 wherein the microprocessor classifies each error into at least one of a plurality of categories;

and wherein the control system further comprises an audible device coupled to the microprocessor for generating audible alarm signals in response to the detection of an error, the microprocessor driving the audible device to produce audible alarm signals corresponding to the category of error the microprocessor has detected.

17. A control system as defined in claim 16 further comprising material distribution actuators which are closed in response to the detection of certain error types and which are not closed in response to the detection of other error types.

18. A control system as defined in claim 13 wherein the error detection information includes the time and date at which an error was detected and a description of the detected error.

19. A control system as defined in claim 13 wherein the output device includes a display for displaying error information.

20. Apparatus for controlling a mobile material distribution device comprising:

a microprocessor having at least one input port and at least one output port arranged to form at least one feedback loop for controlling the distribution of material, the microprocessor being adapted to identify errors;

a memory associated with the microprocessor for storing error identification information received from the microprocessor; and

a user interface having a display for displaying error identification information to a user in response to the identification of an error by said microprocessor;

wherein said error identification information includes a proposed solution to the error.

21. Apparatus for controlling a mobile material distribution device comprising:

a microprocessor having at least one input port and at least one output port arranged to form at least one feedback loop for controlling the distribution of material, the microprocessor being adapted to identify errors;

a memory associated with the microprocessor for storing error identification information received from the microprocessor; and

a user interface having a display for displaying error identification information to a user in response to the identification of an error by said microprocessor;

wherein the microprocessor classifies each error into at least one of a plurality of categories; and

wherein the apparatus further comprises an audible device coupled to the microprocessor for generating audible alarm signals in response to the identification of an error, the microprocessor driving the audible device to produce audible alarm signals corresponding to the category of error the microprocessor has identified.

22. Apparatus for controlling a mobile material distribution device comprising:

a microprocessor having at least one input port and at least one output port arranged to form at least one feedback loop for controlling the distribution of material, the microprocessor being adapted to identify errors;

a memory associated with the microprocessor for storing error identification information received from the microprocessor; and

a user interface having a display for displaying a visual error message to the user based upon the stored error identification information, including the time at which an error was identified and a description of the error.

23. Apparatus as recited in claim 22, wherein said error identification information includes a proposed solution to the error.