Battery monitor for electric vehicles

• US 5,808,469 A
• Filed: 03/19/1997
• Issued: 09/15/1998
• Est. Priority Date: 01/06/1995
• Status: Expired due to Term

• Current Assignee: Chrysler Group LLC (Fiat Chrysler Automobiles N.V.)
• Original Assignee: Chrysler Corporation (Fiat Chrysler Automobiles N.V.)
• Inventors: Kopera, John J. C.
• Primary Examiner(s): Brown, Glenn W.
• Time in patent office: 545 Days
• Field of Search: 324/426, 324/427, 324/428, 324/431, 324/434, 320/48, 340/636
• US Class Current: 324/434
• CPC Class Codes: B60L 58/10 for monitoring or controlling batteries
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery monitor for monitoring the voltage and temperature of the batteries associated with a battery pack of an electric vehicle. The battery monitor includes an opto-isolator that electrically separates an isolated portion of the battery monitor connected to the batteries from a non-isolated portion of the battery monitor that transmits battery voltage and temperature signals to a vehicle controller of the electric vehicle. The battery monitor is positioned proximate to a battery tub holding the batteries of the electric vehicle so that high voltage wires connected to the batteries within the battery tub are limited in length for safety purposes. Further, a limited number of wires transmitting the battery voltage and battery temperature signals from the battery monitor to the vehicle controller are required. The battery monitor can include a multiplexer that selectively transmits the battery voltage and temperatures signals to the opto-isolator in a controlled manner, or can include a series of other opto-isolators that transmit high power battery signals to a capacitor to be charged where the charge on the capacitor is representative of the voltage of a particular battery.

Claims

1. A battery monitor for monitoring a plurality of batteries, said battery monitor comprising:

means for providing a battery voltage signal indicative of the battery voltage of each of the plurality of batteries;

a plurality of switches, said switches being independently selectively activated so as to provide the battery voltage signal of a particular battery of the plurality of batteries;

controller means for selectively activating one of the switches to select a particular battery voltage signal; and

a capacitor, said capacitor being responsive to the selected battery voltage signal from the selected one of a plurality of switches, said capacitor being charged by the selected battery voltage signal, said controller means deactivating the selected switch after the capacitor is charged by the selected battery voltage signal, said controller means being responsive to the voltage from the charged capacitor representative of the selected battery voltage signal after the selected switch is deactivated so as to determine the battery voltage of the selected battery.

2. The battery monitor according to claim 1 further comprising isolator means for separating the battery monitor into a high voltage side and a low voltage side, said plurality of batteries being on the high voltage side and said controller means being on the low voltage side, wherein the selected battery voltage signal is applied to the controller means through the isolator means.

3. The battery monitor according to claim 2 wherein the isolator means includes an opto-isolator and wherein the charge from the capacitor is sent to the controller means through the opto-isolator.

4. The battery monitor according to claim 1 further comprising switching means for allowing the controller means to determine the battery voltage of the selected battery voltage signal when current from the plurality of batteries is flowing in the battery monitor and when current from the plurality of batteries is interrupted.

5. The battery monitor according to claim 4 wherein the switching means includes at least on switched filter that is selectively switched into and out of the battery monitor by the controller means prior to the battery voltage signals being applied to the plurality of switches, said at least one switched filter allowing the controller means to provide an instantaneous battery voltage measurement when the switched filter is switched filter is switched out of the battery monitor, and a filtered battery voltage measurement when the switched filter is switched filter is switched into the battery monitor.

6. The battery monitor according to claim 1 wherein the plurality of switches is a plurality of opto-isolators where each isolator is connected to one of either a positive terminal or negative terminal of one of the plurality of batteries.

7. The battery monitor according to claim 1 wherein the plurality of switches is a plurality of electrical relays where each relay is connected to one of either a positive terminal or negative terminal of one of the plurality of batteries.

8. The battery monitor according to claim 1 further comprising temperature measurement means for determining the temperature of at least some of the plurality of batteries, said temperature measurement means transmitting battery temperature signals to the controller means.

9. The battery monitor according to claim 1 wherein the battery monitor monitors the batteries associated with an electric vehicle, said battery monitor being positioned proximate to a battery tub that holds a plurality of batteries in the vehicle.

10. A battery monitor for monitoring a plurality of batteries of an electric vehicle, said plurality of batteries being positioned within a battery tub in the vehicle, said battery monitor comprising:

means for providing a battery voltage signal indicative of the battery voltage of each of the plurality of batteries;

temperature measuring means for measuring the temperature of at least some of the plurality of batteries, said temperature measuring means generating a battery temperature signal;

a plurality of switches, said plurality of switches being independently selectively activated so as to provide the battery voltage signal of a particular battery of the plurality of batteries;

controller means for selectively activating one of the plurality of the switches to select a particular battery voltage signal, said controller means being responsive to the selected battery voltage signal and the temperature signal;

a capacitor, said capacitor being responsive to the selected battery voltage signal from the selected one of the plurality of switches, said capacitor being charged by the selected battery voltage signal, said controller means deactivating the selected switch after the capacitor is charged by the selected battery voltage signal, said controller means being responsive to the voltage from the charged capacitor representative of the selected battery voltage signal after the selected switch is deactivated so as to determine the battery voltage of the selected battery; and

isolator means for separating the battery monitor into a high voltage side and a low voltage side, said plurality of batteries being on the high voltage side and said controller means being on the low voltage side, wherein the selected battery voltage signal is applied to the controller means through the isolator means.

11. The battery monitor according to claim 10 wherein the isolator means includes an opto-isolator, and wherein the charge from the capacitor is sent to the controller means through the opto-isolator.

12. The battery monitor according to claim 10 further comprising switching means for allowing the controller means to determine the battery voltage of the selected battery voltage signal when current from the plurality of batteries is flowing in the battery monitor and when current from the plurality of batteries is interrupted.

13. The battery monitor according to claim 12 wherein the switching means includes at least one switched filter that is selectively switched into and out of the battery monitor by the controller means through the isolator means prior to the battery voltage signals being applied to the plurality of switches, said at least one switched filter allowing the controller means to provide an instantaneous battery voltage measurement when the switched filter is switched out of the battery monitor, and a filtered battery voltage measurement when the switched filter is switched into the battery monitor.

14. A battery monitor for monitoring a plurality of batteries, said battery monitor comprising:

a plurality of electrical lines connected to the plurality of batteries and providing a battery voltage signal indicative of the battery voltage for each of the plurality of batteries;

a plurality of switches, said switches being independently selectively activated so as to provide the battery voltage signal of a particular battery of the plurality of batteries;

a controller, said controller selectively activating one of the plurality of switches to select a particular battery voltage signal; and

a capacitor, said capacitor being responsive to the selected battery voltage signal from the selected one of the plurality of switches, said capacitor being charged by the selected battery voltage signal, said controller deactivating the selected switch after the capacitor is charged by the selected battery voltage signal, and said controller being responsive to the voltage on the charged capacitor representative of the selected battery voltage signal after the selected switch is deactivated so as to determine the battery voltage of the selected battery.

15. The battery monitor according to claim 14 further comprising an isolator, said isolator separating the battery monitor into a high voltage side and a low voltage side, said plurality of batteries being on the high voltage side and said controller being on the low voltage side, wherein the selected battery voltage signal is applied to the controller through the isolator.

16. The battery monitor according to claim 14 further comprising a temperature measurement device, said temperature measurement device determining the temperature of at least one of the plurality of batteries, said temperature measurement device transmitting battery temperature signals to the controller.

17. A battery monitor for monitoring a plurality of batteries, said battery monitor comprising:

means for providing a battery voltage signal indicative of the battery voltage of each of the plurality of batteries;

a plurality of switches, said switches being independently selectively activated so as to provide the battery voltage signal of a particular battery of the plurality of batteries;

controller means for selectively activating one of the switches to select a particular battery voltage signal;

temperature measurement means for determining the temperature of at least one of the plurality of batteries, said temperature measurement means transmitting battery temperature signals to the controller means; and

a capacitor, said capacitor being responsive to the selected battery voltage signal from the selected one of a plurality of switches, said capacitor being charged by the selected battery voltage signal, said controller means deactivating the selected switch after the capacitor is charged by the selected battery voltage signal, said controller means being responsive to the voltage from the charged capacitor representative of the selected battery voltage signal after the selected switch is deactivated so as to determine the battery voltage of the selected battery.

18. A battery monitor for monitoring a plurality of batteries, said battery monitor comprising:

a plurality of electrical lines connected to the plurality of batteries and providing a battery voltage signal indicative of the battery voltage for each of the plurality of batteries;

a plurality of switches, said switches being independently selectively activated so as to provide the battery voltage signal of a particular battery of the plurality of batteries;

a controller, said controller selectively activating one of the plurality of switches to select a particular battery voltage signal; and

a capacitor, said capacitor being responsive to the selected battery voltage signal from the selected one of the plurality of switches, said capacitor being charged by the selected battery voltage signal, said controller deactivating the selected switch after the capacitor is charged by the selected battery voltage signal, and said controller being responsive to the voltage on the charged capacitor representative of the selected battery voltage signal after the selected switch is deactivated so as to determine the battery voltage of the selected battery, wherein the battery monitor monitors the batteries associated with an electric vehicle, said battery monitor being positioned within a battery tub that holds a plurality of batteries in the vehicle.

19. A battery monitor for monitoring a plurality of batteries, said battery monitor comprising:

a plurality of electrical lines connected to the plurality of batteries and providing a battery voltage signal indicative of the battery voltage for each of the plurality of batteries;

a plurality of opto-isolator switches, where a separate opto-isolator switch is connected to one of either a positive terminal or a negative terminal of one of the plurality of batteries, said opto-isolator switches being independently selectively activated so as to provide the battery voltage signal of a particular battery of the plurality of batteries;

a controller, said controller selectively activating one of the plurality of switches to select a particular battery voltage signal; and

a capacitor, said capacitor being responsive to the selected battery voltage signal from the selected one of the plurality of opto-isolator switches, said capacitor being charged by the selected battery voltage signal, said controller deactivating the selected switch after the capacitor is charged by the selected battery voltage signal, and said controller being responsive to the voltage on the charged capacitor representative of the selected battery voltage signal after the selected switch is deactivated so as to determine the battery voltage of the selected battery.

20. A battery monitor for monitoring a plurality of batteries, said battery monitor comprising:

a plurality of electrical lines connected to the plurality of batteries and providing a battery voltage signal indicative of the battery voltage for each of the plurality of batteries;

a plurality of switches, said switches being independently selectively activated so as to provide the battery voltage signal of a particular battery of the plurality of batteries;

a controller, said controller selectively activating one of the plurality of switches to select a particular battery voltage signal;

an isolator, said isolator separating the battery monitor into a high voltage side and a low voltage side, said plurality of batteries being on the high voltage side and said controller being on the low voltage side, wherein the selected battery voltage signal is applied to the controller through the isolator; and

a capacitor, said capacitor being responsive to the selected battery voltage signal from the selected one of the plurality of switches, said capacitor being charged by the selected battery voltage signal, said controller deactivating the selected switch after the capacitor is charged by the selected battery voltage signal, and said controller being responsive to the voltage on the charged capacitor representative of the selected battery voltage signal after the selected switch is deactivated so as to determine the battery voltage of the selected battery.