Fault tolerant distributed control system

• US 5,809,220 A
• Filed: 07/20/1995
• Issued: 09/15/1998
• Est. Priority Date: 07/20/1995
• Status: Expired due to Term

• Current Assignee: Parker Intangibles LLC (Parker-Hannifin Corporation)
• Original Assignee: Raytheon Company (Rtx Corporation)
• Inventors: Morrison, Brian D., Robillard, Michael N., Batten, Martin R., Wienke, Creig E.
• Primary Examiner(s): Beausoliel, Jr., Robert W.
• Assistant Examiner(s): Palys, Joseph E.
• Application Number:
  US08/504,941
• Time in Patent Office: 1,153 Days
• Field of Search: 395/180, 395/182.02, 395/183.08, 395/184.01, 395/182.09, 395/182.1, 395/185.08, 370/105, 370/105.4, 370/105.5, 371/47.1
• US Class Current: 714/12
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/31154 Actuator sensor bus, asi, intelligent actuator, motor, sensor
• CPC Class Codes: G05B 9/03 with multiple-channel loop, i.e. redundant control systems
• CPC Class Codes: G05D 1/0077 using redundant signals or controls
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A fault tolerant distributed intelligence control system for sensing and control across fault tolerant fiber optic communication media interconnecting a plurality of intelligent nodes. Each intelligent node comprises a digital control and communication processor (DCCP) operating autonomously in relation to DCCPs at other nodes, and a transceiver for interfacing with the communication media. The fiber optic communication media comprises bi-directional serial data buses. The combination provides a low cost highly reliable distributed control system particularly applicable to primary and secondary aircraft control systems, as well as to other vehicle and control systems.

Claims

1. In combination:

a fault tolerant distributed intelligence control system having a plurality of intelligent nodes, each of said nodes coupled to serial communication media and communicating using a valid Manchester encoded data stream protocol;

transceiver means in each of said nodes for connecting said nodes to the serial communication media each of said nodes being connected to one or more of said serial communication media in accordance with a predetermined level of redundancy for enhanced reliability;

processor means coupled to said transceiver means in each of said nodes for processing messages transmitted or received on said communication media and for processing application-specific tasks of said nodes, said processor means operating autonomously in said control system; and

means in each of said nodes for generating and detecting a time beacon for synchronization of messages being transmitted and received between said nodes on said communication media, one of said nodes being preselected to generate said timing beacon, the time beacon comprising a data stream having a plurality of data bits with a non-valid Manchester sequence.

2. The combination as recited in claim 1 wherein the time beacon has a duration less than a duration of any messages transmitted on the communication media.

3. The combination as recited in claim 1 wherein said communication media comprises fiber optic bus means for interconnecting said intelligent nodes.

4. The combination as recited in claim 3 wherein said transceiver means and said fiber optic bus means provide for bi-directional communication over said media.

5. The combination as recited in claim 1 wherein said plurality of intelligent nodes are arranged in a ring topology.

6. The combination as recited in claim 1 wherein said processor means comprises a digital control and communication processor having a local operating network.

7. A fault tolerant distributed intelligence control system comprising:

a plurality of intelligent nodes, each of said nodes coupled to serial communication media and communicating using a valid Manchester encoded data stream protocol and comprising at least one processing element;

fiber optic bus means for interconnecting each of said intelligent nodes;

each processing element in each of said nodes comprises transceiver means for interfacing each processing element to said interconnecting fiber optic bus means;

each of said intelligent nodes being connected via said transceiver means to one or more bi-directional fiber optic buses of said fiber optic bus means in accordance with a predetermined level of redundancy; and

each processing element in each of said nodes comprises processor means having a local operating network coupled to said transceiver means for processing messages transmitted or received on said fiber optic bus means and for processing application-specific tasks of said nodes, said processor element operating autonomously in said control system and further comprising means for generating and detecting a time beacon for synchronization of messages being transmitted and received between said nodes on said communication media, one of said nodes being preselected to generate said timing beacon.

8. The fault tolerant distributed control system as recited in claim 7 wherein said nodes are coupled to actuators/sensors or control devices for performing control or data processing tasks;

and said processing element of said nodes provides local intelligence for sensor information processing or actuator position control and loop closure.

9. The fault tolerant distributed control system as recited in claim 7 wherein each of said plurality of intelligent nodes comprises at least one processing element in accordance with an application-specific predetermined level of redundancy.

10. The fault tolerant distributed control system as recited in claim 7 wherein said plurality of nodes are arranged in a ring topology wherein said bi-directional fiber optic buses transmit messages in two directions around said ring topology for enhanced reliability.

11. The fault tolerant distributed control system as recited in claim 7 wherein each processing element comprises means for generating and detecting a time beacon for synchronization of messages being transmitted and received, one of said time beacon generating means being preselected to generate said timing beacon in said control system.

12. The fault tolerant distributed control system as recited in claim 7 wherein said fiber optic bus means provides for no required electrical connections between said intelligent nodes connected to said fiber optic bus means via said transceiver means.

13. The fault tolerant distributed control system as recited in claim 7 wherein said system comprises a plurality of power sources for eliminating a single point failure, said nodes connected to one of said fiber optic buses being powered by said power sources.

14. A method of providing a fault tolerant distributed control system comprising the steps of:

providing a plurality of intelligent nodes, each node coupled to fiber optic bus and communicating using a valid Manchester encoded data stream protocol, each of said nodes comprising at least one processing element;

interconnecting each of said intelligent nodes with at least one bi-directional fiber optic bus in accordance with a predetermined level of redundancy;

interfacing each processing elements in each of said nodes to said interconnecting fiber optic bus with transceiver means;

processing in each element of said nodes messages transmitted or received on said fiber optic bus and processing application-specific tasks of said nodes; and

generating and detecting a time beacon for synchronization of messages being transmitted and received between said nodes on said fiber optic bus, one of said nodes being preselected to generate said timing beacon, the time beacon comprising a data stream having a plurality of data bits with a non-valid Manchester sequence.

15. The method as recited in claim 14 wherein said step of interconnecting each of said intelligent nodes comprises the step of arranging said plurality of nodes in a ring topology wherein said bi-directional fiber optic buses transmit messages in two directions around said ring topology for enhanced reliability.

16. The method as recited in claim 14 wherein the time beacon has a duration less than a duration of any messages transmitted on the communication media.