System level current limiting

• US 5,815,389 A
• Filed: 10/03/1996
• Issued: 09/29/1998
• Est. Priority Date: 10/03/1996
• Status: Expired due to Fees

• Current Assignee: Emerson Network Power Energy Systems North America Incorporated (Emerson Electric Company)
• Original Assignee: Reltec Corporation (GEC, Inc.)
• Inventors: Mitchell, John E., Plow, Robert J., Lock, Thomas G., Giancaterino, James A.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Patel, Rajnikant B.
• Application Number:
  US08/726,318
• Time in Patent Office: 726 Days
• Field of Search: 363/67, 363/51, 363/65, 307/52, 307/59, 307/61, 307/62, 307/64, 320/102, 320/134, 320/39, 320/24
• US Class Current: 363/67
• CPC Class Codes: G06F 1/26 Power supply means, e.g. regulation thereof for memories G11C
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection

Abstract

A power distribution system, having distributed intelligence, includes a controller in communication with a plurality of rectifiers/power conversion units (PCUs). The controller and rectifiers/PCUs communicate with each other to generate system level current limit via a single control point, where system level current limit is accomplished by controlling the individual current limits of the rectifiers/PCUs. The system level current limit operating in combination with ambient temperature sensors, battery temperature sensors, load current sensors, and battery re-charge current sensors to control the operation of the system. The above sensors are also used in combination with a system level voltage control.

Claims

1. A method of generating a system level current limit in a power distribution system supplying a load, the power distribution system having a controller in operative connection with a plurality of intelligent power conversion units (PCUs) and, a re-chargeable back-up battery re-chargeable by the PCUs, the method comprising the steps of:

determining a number of active PCUs and their operational ratings;

transmitting information as to the number of active PCUs and their operational ratings to the controller;

determining a load current value;

determining a battery re-charge current value;

summing the load current value and the battery re-charge current value to obtain a system level current limit value;

storing the system level current limit value in the controller;

apportioning the system level current limit value in accordance with the number of active PCUs and their operational ratings, to obtain PCU current limit values for the active PCUs;

transmitting the obtained PCU current limit values to the active PCUs; and

,

adjusting the current limit of each of the active PCUs according to the obtained PCU current limit values.

2. The method according to claim 1 wherein the system level current limit is obtained by using a single point of control in the controller.

3. The method according to claim 1 wherein system level current limit is maintained by turning selected PCUs to an off state.

4. The method according to claim 1 further including obtaining ambient temperature information from an ambient temperature sensor, and adjusting the system level current limit value based on the ambient temperature information.

5. The method according to claim 1 further including obtaining battery temperature information from a battery temperature sensor, and adjusting the system level current limit value based on the battery temperature information.

6. The method according to claim 1 further including obtaining load current information from a load current sensor, summing the sensed load current information to a predetermined battery re-charge current, and adjusting the system level current limit value in accordance with the summed value.

7. The method according to claim 1 further including obtaining battery charge current information from a battery charge current sensor, and adjusting the system level current limit value based on this information.

8. The method according to claim 1 further comprising:

adding a PCU to the power distribution system;

communicating existence and operational rating of the added PCU, to the controller;

adjusting the PCU current limit values generated by the controller based on the added PCU;

transmitting the adjusted PCU current limit values to the PCUs; and

adjusting the current limit of each of the active PCUs according to the adjusted PCU current limit values.

9. The method according to claim 1 further comprising:

removing a PCU from the power distribution system;

sensing by the controller that one of the active PCUs has been removed or become inoperable;

adjusting the PCU current limit values generated by the controller based on the sensed removed or inoperable PCU;

transmitting the adjusted current limit values to the PCUs; and

adjusting the current limit of each of the active PCUs according to the adjusted PCU current limit values.

10. The method according to claim 1 wherein the system level current limit value is set to the controller automatically.

11. The method according to claim 1 wherein the system level current limit value is input to the controller by an operator.

12. A method of generating a system level voltage limit in a power distribution system supplying a load, the power distribution system having a controller in operative connection with a plurality of intelligent power conversion units (PCUs) arranged in a parallel arrangement, a re-chargeable back-up battery re-chargeable by the PCUs, and sensors in operative connection with at least one of the controller and PCUs, the method comprising the steps of:

determining a number of active PCUs and their operational ratings;

transmitting information as to the number of active PCUs and their operational ratings to the controller;

obtaining a system level voltage limit value;

storing the system level voltage limit value in the controller;

transmitting the system level voltage limit values to the active PCUs;

adjusting the voltage limit of each of the active PCUs according to the obtained voltage limit values;

obtaining sensor information for the controller by one of the sensors; and

re-adjusting the system level voltage limit value based on the obtained sensor information.

13. The method according to claim 12 wherein the obtained sensor information is ambient temperature information from an ambient temperature sensor, and the re-adjusting of the system level voltage limit value is based on the obtained ambient temperature information.

14. The method according to claim 12 wherein the obtained sensor information is battery temperature information from a battery temperature sensor, and the re-adjusting of the system level voltage limit value based on the battery temperature information.

15. The method according to claim 12 wherein the obtained sensor information is load current information from a load current sensor, which is summed to a predetermined battery re-charge current, and the re-adjusting of the system level voltage limit value is done in accordance with the summed value.

16. The method according to claim 12 wherein the obtained sensor information is battery charge current information from a battery charge current sensor, and the re-adjusting of the system level voltage limit value is based on this information.

17. A system level current/voltage limit apparatus in a power distribution system supplying a load, the system level current/voltage limit apparatus comprising:

a controller;

a plurality of intelligent power conversion units (PCUs) in operative connection with each of the PCUs and;

a re-chargeable back-up battery in operative connection with the PCUs such that the re-chargeable back-up battery is capable of being recharged by the PCUs,

the controller configured to obtain and store information from the PCUs as to the number of PCUs which are active and the operational ratings of the active PCUs, the controller further configured to obtain at least one of (i) a system level current limit value and (ii) a system level voltage limit value, wherein the controller is capable of at least one of (i) apportioning the system level current limit value among the active PCUs and setting the apportioned current limit values to the active PCUs and (ii) setting the system level voltage limit value to the active PCUs,

the active PCUs configured to adjust an output based on the limit values set to the active PCUs.