Method and apparatus for conserving peak load fuel consumption and for measuring and recording fuel consumption

• US 5,816,491 A
• Filed: 03/15/1996
• Issued: 10/06/1998
• Est. Priority Date: 03/15/1996
• Status: Expired due to Fees

• Current Assignee: Arnold D. Berkeley
• Original Assignee: Arnold D. Berkeley
• Inventors: Berkeley, Arnold D., Jefferson, Donald E.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/616,454
• Time in Patent Office: 935 Days
• Field of Search: 62/231, 236/46 R, 165/268, 165/269, 165/267, 219/492, 307/39
• US Class Current: 236/46.00R
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/65 for selecting an operating mode
• CPC Class Codes: G05D 23/1923 using thermal energy, the cost of which varies in function of time

Abstract

A method and control apparatus are described for limiting peak-load contribution by HVAC systems and other systems, and for measuring the effect of energy-conservation expedients. The control apparatus reduces the percentage of on-time and thus fuel and power consumption and demand for utility capacity to a predetermined extent during peak-load periods, by inhibiting fuel-on signals from the thermostat of each HVAC system to the furnace, fuel-pump, or air conditioner of the HVAC system, or other system, so that the total on-time during a load-measuring interval is reduced to a predetermined amount. During non-peak periods, the control apparatus is inactive and the thermostat controls the HVAC system. The measurement aspect of the invention measures and records on and off state time intervals for the HVAC system, and temperatures associated with such intervals. The invention can be used to retrofit an already installed thermostat, incorporated into a new thermostat installation, or incorporated into a thermostat as it is manufactured.

Claims

1. A system for limiting peak-load usage of fuel by a furnace, heat pump, or air conditioner, said system comprising:

a thermostat for providing fuel-on signals for initiating a fuel-consuming interval in which said furnace, heat pump, or air conditioner consumes fuel;

coupled to said thermostat, a timer for timing a length of an on-time interval during which said thermostat has sent a fuel-on signal to said furnace, heat pump, or air conditioner, and for providing an on-time signal representative of said length of said on-time interval;

coupled to said timer, an accumulator for accumulating said on-time signals and providing an actual cumulative on-time signal representative of an actual cumulative on-time that is a sum of said lengths of said intervals of on-time occurring during a given load-measuring interval;

a memory device for providing a reference signal representative of a predetermined cumulative on-time, said predetermined cumulative on-time being predetermined to be a maximum utility-desired sum of fuel-consuming intervals during which said furnace, heat pump, or air conditioner consumes fuel during said load-measuring interval;

coupled to said accumulator and to said memory device, a comparator for comparing said actual cumulative on-time signal with said reference signal representative of said predetermined cumulative on-time, and for providing an inhibit signal if said actual cumulative on-time exceeds said predetermined cumulative on-time; and

coupled to said comparator and to said thermostat, an inhibitor device for inhibiting transmittal of said fuel-on signals from said thermostat to said furnace, heat pump, or air conditioner if said comparator provides an inhibit signal--

whereby said furnace, heat pump, or air conditioner is prevented from consuming fuel when said actual cumulative on-time exceeds said predetermined cumulative on-time during said load-measuring interval.

2. A system in accordance with claim 1, in combination with a control for allowing or disallowing delivery of fuel to a hot water heater, oven, dryer, or other fuel-consuming device, wherein said comparator is coupled to said control so that if said comparator provides said inhibit signal delivery of fuel to said hot water heater, oven, dryer, or other fuel-consuming device is disallowed.

3. A method for limiting peak-load consumption of fuel by furnaces, heat pumps, or air conditioners located in a plurality of buildings, said method comprising locating systems in accordance with claim 1 in said plurality of buildings, and controlling said furnaces, heat pumps, or air conditioners with said systems.

4. The system of claim 1 combined with an interface device coupled to said system, said interface device comprising:

detector means for detecting transmittal of fuel-on and fuel-off signals from said system to said furnace, heat pump, or air conditioner;

coupled to said detector a timer for registering times when said fuel-on and fuel-off signals are transmitted from said system to said furnace, heat pump, or air conditioner; and

coupled to said timer a memory for storing signals representative of said times when said fuel-on and fuel-off signals are transmitted from said system to said furnace, heat pump, or air conditioner.

5. The apparatus of claim 4 in which said interface device further comprises:

a temperature sensor for sensing ambient temperatures; and

coupled to said temperature sensor, means for storing in said memory signals representative of ambient temperature at times when said fuel-on and fuel-off signals are transmitted from said system to said furnace, heat pump, or air conditioner.

6. The apparatus of claim 5 in which said interface device further comprises:

a further temperature sensor for sensing outdoor temperatures; and

coupled to said further temperature sensor, means for storing in said memory signals representative of outdoor temperature at predetermined times.

7. A fuel-conservation subsystem of an HVAC system, said HVAC system including a thermostat for providing fuel-on signals for initiating a fuel-consuming interval in which a furnace, heat pump, or air conditioner consumes fuel, said fuel-conservation subsystem comprising:

a timer for timing a length of an on-time interval during which said thermostat has sent a fuel-on signal to said furnace, heat pump, or air conditioner, and for providing an on-time signal representative of said length of said on-time interval, said timer having coupling means for receiving said fuel-on signal from said thermostat;

coupled to said timer, an accumulator for accumulating said on-time signals and providing an actual cumulative on-time signal representative of an actual cumulative on-time that is a sum of said lengths of said on-time intervals occurring during a given load-measuring interval;

a memory device for providing a reference signal representative of a predetermined cumulative on-time, said predetermined cumulative on-time being predetermined to be a maximum utility-desired sum of fuel-consuming intervals during which said furnace, heat pump, or air conditioner consumes fuel during said load-measuring interval;

coupled to said accumulator and to said memory device, a comparator for comparing said actual cumulative on-time signal with said reference signal representative of said predetermined cumulative on-time, and for providing an inhibit signal if said actual cumulative on-time exceeds said predetermined cumulative on-time; and

coupled to said comparator and to said thermostat, an inhibitor device for inhibiting transmittal of said fuel-on signals from said thermostat to said furnace, heat pump, or air conditioner if said comparator provides an inhibit signal.

8. A kit for retrofitting a thermostat for providing fuel-on signals for initiating a fuel-consuming interval in which a furnace, heat pump, or air conditioner consumes fuel, said kit comprising:

a timer for timing a length of an on-time interval during which said thermostat has sent a fuel-on signal to said furnace, heat pump, or air conditioner, and for providing an on-time signal representative of said length of said on-time interval, said timer having coupling means for receiving said fuel-on signal from said thermostat;

coupled to said timer, an accumulator for accumulating said on-time signals and providing an actual cumulative on-time signal representative of an actual cumulative on-time that is a sum of said lengths of said on-time intervals occurring during a given load-measuring interval;

a memory device for providing a reference signal representative of a predetermined cumulative on-time, said predetermined cumulative on-time being predetermined to be a maximum utility-desired sum of fuel-consuming intervals during which said furnace, heat pump, or air conditioner consumes fuel during said load-measuring interval;

coupled to said accumulator and to said memory device, a comparator for comparing said actual cumulative on-time signal with said reference signal representative of said predetermined cumulative on-time, and for providing an inhibit signal if said actual cumulative on-time exceeds said predetermined cumulative on-time; and

coupled to said comparator and to said thermostat, an inhibitor device for inhibiting transmittal of said fuel-on signals from said thermostat to said furnace, heat pump, or air conditioner if said comparator provides an inhibit signal.

9. A kit in accordance with claim 8 wherein at least one of said timer, said accumulator, said memory device, and said comparator is implemented as a hard-wired electronic device.

10. A kit in accordance with claim 8 wherein said timer, said accumulator, said memory device, and said comparator are each implemented as at least one hard-wired electronic device.

11. A kit in accordance with claim 8 wherein said timer, said accumulator, said memory device, and said comparator are implemented with a programmed microprocessor or microcontroller integrated circuit chip.

12. A method for limiting peak-load consumption of fuel by a system comprising a furnace, heat pump, or air conditioner, and a thermostat for providing fuel-on signals for initiating a fuel-consuming interval in which said furnace, heat pump, or air conditioner consumes fuel, said method comprising:

(1) timing a length of an on-time interval during which said thermostat has sent a fuel-on signal to said furnace, heat pump, or air conditioner, and providing a on-time signal representative of said length of said on-time interval;

(2) accumulating said on-time signals and providing an actual cumulative on-time signal representative of an actual cumulative on-time that is a sum of said lengths of said on-time intervals occurring during a given load-measuring interval;

(3) providing a reference signal representative of a predetermined cumulative on-time, said predetermined cumulative on-time being predetermined to be a maximum utility-desired sum of fuel-consuming intervals during which said furnace, heat pump, or air conditioner consumes fuel during said load-measuring interval;

(4) comparing said actual cumulative on-time signal with said reference signal representative of said predetermined cumulative on-time, and providing an inhibit signal if said actual cumulative on-time exceeds said predetermined cumulative on-time; and

(5) inhibiting transmittal of said fuel-on signals from said thermostat to said furnace, heat pump, or air conditioner if said inhibit signal is provided, whereby said furnace, heat pump, or air conditioner is prevented from consuming fuel when said actual cumulative on-time exceeds said predetermined cumulative on-time during said load-measuring interval.

13. The method of claim 12 further adapted for limiting peak-load consumption of fuel by a hot water heater, oven, dryer, or other fuel-consuming device, said method comprising the method of claim 12 wherein, if said inhibit signal is provided, delivery of fuel to said hot water heater, oven, dryer, or other fuel-consuming device is prevented.

14. A method for limiting peak-load consumption of fuel by a system located at a site, said system comprising a furnace, heat pump, or air conditioner, and a thermostat for transmitting fuel-on signals to said furnace, heat pump, or air conditioner for initiating a fuel-on interval of a fuel-on/fuel-off cycle of said system during which fuel-on interval said furnace, heat pump, or air conditioner consumes fuel, said method comprising:

(1) providing a reference signal representative of a predetermined maximum fuel-consumption load;

(2) providing a consumption signal representative of fuel consumption by said furnace, heat pump, or air conditioner;

(3) comparing said consumption signal with said reference signal; and

(4) originating at the site of said system an autonomous inhibit signal for inhibiting transmittal of said fuel-on signals from said thermostat to said furnace, heat pump, or air conditioner for a sufficient portion of a load-measuring interval to lower fuel consumption by said furnace, heat pump, or air conditioner to a level in accordance with said reference signal representative of a predetermined maximum fuel-consumption load, said autonomous inhibit signal being generated at said site without any co-action with any signal originating off said site.

15. The method of claim 14 wherein said inhibit signal is fed to a controller for allowing or disallowing delivery of fuel to said furnace, heat pump, or air conditioner;

and said controller disallows delivery of fuel to said furnace, heat pump, or air conditioner when said inhibit signal is fed to said controller.

16. The method of claim 14 wherein said site has a hot-water heater, oven, dryer, or other fuel-consuming device, and a controller for allowing or disallowing delivery of fuel to said hot-water heater, oven, dryer, or other fuel-consuming device;

and said inhibit signal is fed to said controller, whereby delivery of fuel to said hot-water heater, oven, dryer, or other fuel-consuming device is prevented for a sufficient portion of a load-measuring interval to lower fuel consumption by said hot-water heater, oven, dryer, or other fuel-consuming device to a level in accordance with said reference signal representative of a predetermined maximum fuel-consumption load.

17. A method for limiting peak-load consumption of fuel in a plurality of buildings to a predetermined fuel-consumption level, each of said buildings having an HVAC system controlled by a thermostat located therein and connected to a fuel-consuming unit of said HVAC system by a line via which said thermostat transmits to said fuel-consuming unit fuel-on signals and fuel-off signals responsive to temperatures sensed by said thermostat, thereby causing said HVAC system to carry out cycles consisting of successive fuel-on and fuel-off states, said method comprising:

interrupting said building'"'"'s said lines; and

inserting thereinto an autonomous control device for inhibiting transmittal of said fuel-on signals for time intervals of sufficient length to limit said fuel-on states of said HVAC system'"'"'s said cycles to said predetermined fuel-consumption level, said autonomous control device operating without any co-action with any signal originating at a location remote from said building and said predetermined fuel-consumption level being defined in terms of a ratio of cumulative on-time to cumulative off-time over a given peak-load measuring interval.

18. The method of claim 17 wherein said ratio is predetermined by a utility that supplies fuel to said site.

19. The method of claim 18 wherein said utility predetermines said ratio for a group of sites on the basis of the utility'"'"'s peak-load reduction goals and without reference to individual, site-specific factors.

20. The method of claim 18 wherein said utility predetermines said ratio for a site on the basis of site-specific values of heat-flux leakage and delivery parameters for said site'"'"'s building and HVAC system and a predetermined set point for said thermostat.

21. The method of claim 18 wherein said utility predetermines said ratio for a group of sites on the basis of a survey made of a representative sample of sites and site-specific values of heat-flux leakage and delivery parameters for said sites'"'"' buildings and HVAC systems and a predetermined set point for said thermostat.

22. The method of claim 18 wherein said utility predetermines said ratio, hereinafter designated as R_OT, by means of the following equation:

##EQU10## where R is a load-reduction factor selected by said utility, and 0<

R<

1;

P_d is heat flux between said site'"'"'s HVAC system and building; and

P_LD '"'"' is heat flux between said site'"'"'s building and an external environment thereof as determined on the basis of predicted worst weather conditions for a day during one normal year and a set point for said thermostat predetermined by said utility.

23. A method for limiting peak-load consumption of fuel in a plurality of buildings to a predetermined fuel-consumption level, each of said buildings having an HVAC system controlled by a thermostat, coupled to a fuel-consuming unit of said HVAC system, and transmitting to said fuel-consuming unit fuel-on signals and fuel-off signals responsive to temperatures sensed by said thermostat, thereby causing said HVAC system to carry out cycles consisting of successive fuel-on and fuel-off states, said method comprising:

(1) predetermining a fuel-consumption level in terms of a ratio of cumulative on-time to cumulative off-time over a given peak-load measuring interval and placing in said building an autonomous control device, coupled to or integrated with said thermostat, for inhibiting transmittal of said fuel-on signals for time intervals of sufficient length to limit said fuel-on states of said HVAC system'"'"'s said cycles to said predetermined fuel-consumption level, said autonomous control device operating without any co-action with any signal originating at a location remote from said building; and

(2) inhibiting transmittal of said fuel-on signals for time intervals of sufficient length to limit said fuel-on states of said HVAC system'"'"'s said cycles to said predetermined fuel-consumption level.

24. The method of claim 23 wherein said predetermined fuel-consumption level is predetermined by a utility that supplies fuel to said site.

25. The method of claim 24 wherein said utility predetermines said ratio for a group of sites on the basis of the utility'"'"'s available peak-load reduction goals and without reference to individual, site-specific factors.

26. The method of claim 24 wherein said utility predetermines said ratio for a site on the basis of site-specific values of heat-flux leakage and delivery parameters for said site'"'"'s building and HVAC system.

27. The method of claim 24 wherein said utility predetermines said ratio for a group of sites on the basis of survey made of a representative sample of sites and site-specific values of heat-flux leakage and delivery parameters for said sites'"'"' buildings and HVAC systems.

28. The method of claim 24 wherein said utility predetermines said ratio, hereinafter designated as R_OT, by means of the following equation:

##EQU11## where R is a load-reduction factor selected by said utility, and 0<

R<

1;

P_d is heat flux between said site'"'"'s HVAC system and building; and

P_LD '"'"' is heat flux between said site'"'"'s building and an external environment thereof determined on the basis of predicted worst weather conditions for a day during one normal year and a set point for said thermostat predetermined by said utility.

29. The method of claim 23 wherein said predetermined fuel-consumption level is defined in terms of a plurality of ratios of cumulative on-time to cumulative off-time over a peak-load measuring interval, where said plurality of ratios includes a primary ratio and a secondary ratio, and where a utility that supplies fuel to said site determines said primary ratio on the basis of anticipated worst weather conditions over a single year and determines said primary ratio on the basis of anticipated worst weather conditions over a plurality of years.

30. The method of claim 29 wherein said primary ratio remains in effect unless and until said temperature sensed by said thermostat, or a temperature sensed by an auxiliary thermostat, falls outside of predetermined temperature limits, whereupon said secondary ratio is placed into effect.

31. A site-specific method for limiting peak-load consumption of fuel by a system located at a site, under design peak-load conditions, said system comprising a furnace, heat pump, or air conditioner for heating or cooling a space, and a thermostat for providing fuel-on signals for initiating a fuel-consuming interval in which said furnace, heat pump, or air conditioner consumes fuel, said method comprising:

(1) providing a reference signal representative of a predetermined cumulative on-time t'"'"'_on, said predetermined cumulative on-time t'"'"'_on being a utility-desired maximum sum of fuel-consuming intervals during which said furnace, heat pump, or air conditioner consumes fuel during a given load-measuring interval, t'"'"'_total, where t'"'"'_on is determined with reference to site-specific thermal parameters relating to anticipated worst-day design conditions;

(2) timing a length of an on-time interval during which said thermostat has sent a fuel-on signal to said furnace, heat pump, or air conditioner, and providing a on-time signal representative of said length of said on-time interval;

(3) accumulating said on-time signals and providing an actual cumulative on-time signal representative of an actual cumulative on-time that is a sum of said lengths of said on-time intervals occurring during said load-measuring interval t'"'"'_total ;

(4) comparing said actual cumulative on-time signal with said reference signal representative of said predetermined cumulative on-time, and providing an inhibit signal if said actual cumulative on-time exceeds said predetermined cumulative on-time; and

(5) inhibiting transmittal of said fuel-on signals from said thermostat to said furnace, heat pump, or air conditioner if said inhibit signal is provided, whereby said furnace, heat pump, or air conditioner is prevented from consuming fuel when said actual cumulative on-time exceeds said predetermined cumulative on-time during said load-measuring interval.

32. The method of claim 31 wherein t'"'"'_on is determined in accordance with the following equation:

##EQU12## where P_d is heat flux in a unit time between said furnace, heat pump, or air conditioner and said space, and P_LD is heat flux between said site'"'"'s building and an external environment thereof determined on the basis of predicted worst weather conditions for a day during a predetermined period of years and a set point for said thermostat predetermined by said utility.

33. The method of claim 31 wherein t'"'"'_on is determined in accordance with the following equation:

##EQU13## where P_d is heat flux in a unit time between said furnace, heat pump, or air conditioner and said space, and P_LD '"'"' is heat flux between said site'"'"'s building and an external environment thereof determined on the basis of predicted worst weather conditions for a day during one normal year and a set point for said thermostat predetermined by said utility.

34. The method of claim 31 comprising the further steps of determining said system'"'"'s deadband D when said inhibit signal is provided;

and, if said deadband D exceeds a predetermined amount D'"'"', increasing the value of t'"'"'_on until said deadband D no longer exceeds D'"'"'.

35. The method of claim 31 comprising the further steps of determining said system'"'"'s deadband D when said inhibit signal is provided;

and, if said deadband D does not exceed a predetermined amount D'"'"', decreasing the value of t'"'"'_on until said deadband D equals D'"'"'.

36. An interface device for collecting data representative of fuel usage in an HVAC system including a furnace, heat pump, or air conditioner and a room thermostat or other fuel usage control device, said interface device comprising:

means for coupling said interface device to a thermostat or other fuel usage control device of an HVAC system;

detector means for detecting transmittal of fuel-on and fuel-off signals from said thermostat or fuel usage control device to a furnace, heat pump, or air conditioner of said HVAC system;

coupled to said detector a timer for registering times when said fuel-on and fuel-off signals are transmitted from said thermostat or fuel usage control device to said furnace, heat pump, or air conditioner of said HVAC system; and

coupled to said timer a memory for storing signals representative of said times when said fuel-on and fuel-off signals are transmitted to said furnace, heat pump, or air conditioner of said HVAC system.

37. An interface device according to claim 36 further comprising:

a temperature sensor for sensing ambient temperatures; and

coupled to said temperature sensor, means for storing in said memory signals representative of ambient temperature at times when said fuel-on and fuel-off signals are transmitted to said furnace, heat pump, or air conditioner of said HVAC system.

38. An interface device according to claim 37 further comprising:

a further temperature sensor for sensing outdoor temperatures; and

coupled to said further temperature sensor, means for storing in said memory signals representative of outdoor temperature at predetermined times.

39. A method of determining, autonomously at a site at which an HVAC system is located, fuel consumption by said HVAC system at selected times, said HVAC system having a thermostat or other fuel usage control device and said HVAC system including a furnace, heat pump, or air conditioner that consumes fuel, said method comprising:

(1) coupling to a thermostat or other fuel usage control device of an HVAC system an interface device having means for registering time and means for detecting transmittal of fuel-on and fuel-off signals to a furnace, heat pump, or air conditioner of the HVAC system;

(2) detecting and recording in a memory times when fuel-on signals are transmitted to a furnace, heat pump, or air conditioner of the HVAC system;

(3) detecting and recording in a memory times when fuel-off signals are transmitted to a furnace, heat pump, or air conditioner of the HVAC system; and

(4) downloading from the memory at predetermined times the information recorded in steps (2) and (3).

40. A method according to claim 39 further comprising a step, before the down-loading step, of detecting and recording ambient temperatures at times when fuel-on and fuel-off signals are transmitted to a furnace, heat pump, or air conditioner of the HVAC system.

41. A method according to claim 40 further comprising a step, before the down-loading step, of detecting and recording outdoor temperatures at predetermined times.

42. An interface device for retrofitting an existing wall thermostat for an HVAC system to provide fuel-conserving functions for the HVAC system that the existing wall thermostat did not provide, the existing wall thermostat comprising:

a base plate having an inner side and an outer side, the inner side fastened to a wall, the base plate containing electrical connections to the HVAC system, for sending on and off signals to fan, furnace, or air-conditioner modules of the HVAC system; and

a cover unit fastened to the outer side of the base plate, the cover unit having an initial spatial orientation to the base plate and wall, the cover unit containing a temperature sensor for sensing ambient temperatures, the temperature sensor having means for providing an on signal for the furnace module when ambient temperature falls below a predetermined value and means for providing an off signal for the furnace module when ambient temperature exceeds a predetermined value;

said interface device having an inner side and an outer side, and comprising;

means for connecting the cover unit to the outer side of said interface device;

means for connecting said interface device to the base plate in a manner such that said interface device abuts the outer side of the base plate and such that the cover unit substantially has said initial spatial orientation to the base plate and wall; and

electronic circuitry comprising;

circuitry for receiving the on and off signals provided by the temperature sensor in the cover unit;

a microprocessor unit for processing the signals provided by the temperature sensor, in accordance with a predetermined fuel-conserving program and a signal representative of elapsed time, to provide further on and off signals whereby the HVAC system is prevented from consuming fuel when a predetermined cumulative on-time over a predetermined interval exceeds a predetermined value; and

relay driver circuitry for receiving said further on and off signals and for providing via the electrical connections in the base plate amplified on and off signals to fan, furnace, or air-conditioner modules of the HVAC system, said amplified on and off signals being responsive to said further on and off signals.