Multifunction electrode

• US 5,824,033 A
• Filed: 03/18/1997
• Issued: 10/20/1998
• Est. Priority Date: 12/08/1995
• Status: Expired due to Term

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Ludlow Corporation (Mallinckrodt plc)
• Inventors: Ferrari, R. Keith
• Primary Examiner(s): Kamm, William E.
• Assistant Examiner(s): EVANISKO, GEORGE ROBERT
• Application Number:
  US08/820,303
• Time in Patent Office: 581 Days
• Field of Search: 607/142, 607/149, 607/152
• US Class Current: 607/142
• CPC Class Codes: A61B 2562/0215 Silver or silver chloride containing
• CPC Class Codes: A61B 5/257 using adhesive means, e.g. adhesive pads or tapes
• CPC Class Codes: A61B 5/259 using conductive adhesive means, e.g. gels
• CPC Class Codes: A61N 1/046 Specially adapted for shock therapy, e.g. defibrillation
• CPC Class Codes: A61N 1/0492 Patch electrodes A61N1/0412, A61N1/0428 take precedence
• CPC Class Codes: B09B 2101/68 Transdermal patches
• CPC Class Codes: B09B 3/0075 Disposal of medical waste casings for used articles, e.g. sharps A61B50/362; sterilisation of refuse A61L11/00; disposal of used needles or syringes A61M5/3205; disintegrating medical waste B02C19/0075

Abstract

A disposable transcutaneous electrode comprising, in a first embodiment, a sheet electrode member of electrically conductive carbon filled polymer, an electrically conductive metal/metal coating on at least a major portion of the lower side of the electrode member. A pad of electrically conductive gel having an upper surface underlies the metal/metal chloride coating on the lower side of the electrode member. A current distributing mat conductively adhered to the upper side of the sheet electrode member has a perimeter spaced inwardly of the perimeter of the electrode member and includes an open mesh metallized carbon fiber web having a carbon impregnated pressure sensitive adhesive composition on upper and lower sides of the web. The mat is configured to be electrically conductive along the surfaces of the mat and transverse to the surfaces of the mat. Defibrillating energy is conducted to or from the upper side of the mat by, e.g., a sheathed electrical conductor, a conductive post stud, a metal tab conductor or similar element. The sheet electrode member and the current distributing mat are configured to be X-ray transparent and capable of conducting energy at levels sufficient for defibrillation. In an alternate embodiment, the current distributing mat comprises a metal foil coated with a conductive polymer adhesive.

Claims

1. A disposable transcutaneous electrode comprising:

(a) a sheet electrode member of polymeric material having upper and lower sides and an outer perimeter;

(b) an electrically conductive metallic layer conductively affixed to a least a major portion of the lower side of the sheet electrode member, the electrically conductive metallic layer having a region of high conductivity in a central region located inwardly from the outer perimeter of the sheet electrode member and a region of low conductivity in an encircling region surrounding the central region and adjacent the outer perimeter of the sheet electrode member;

(c) means for conducting and distributing energy from a medical device to an area of the sheet electrode member less than an area defined by the outer perimeter of the sheet electrode member, the means for conducting and distributing the energy being conductively affixed to the sheet electrode member; and

(d) a pad of electrically conductive gel having an upper surface underlying the metallic layer, the pad conducting the energy from the metallic layer to a patient on which the electrode is disposed.

2. The disposable transcutaneous electrode of claim 1, wherein the electrically conductive metallic layer comprises a first layer and a second layer, the first layer being conductively disposed against the sheet electrode member and having a perimeter that is spaced inwardly from the outer perimeter of the sheet electrode member, the second layer overlapping the first layer and being conductively disposed against the first layer and the sheet electrode member and having a perimeter that is spaced outwardly from the perimeter of the first layer and inwardly from the outer perimeter of the sheet electrode member.

3. The disposable transcutaneous electrode of claim 1, wherein the electrically conductive metallic layer is a metal/metal chloride coating.

4. The disposable transcutaneous electrode of claim 1, wherein the electrically conductive metallic layer is a silver/silver chloride coating.

5. The disposable transcutaneous electrode of claim 1, wherein the means for conducting and distributing energy from a medical device comprises:

(a) a current distributing mat having upper and lower surfaces and an outer perimeter spaced inwardly of the outer perimeter of the sheet electrode member, the mat being conductively affixed to the sheet electrode member, and

(b) an electrical conductor sheathed in an electrical insulating material and having an unsheathed end portion conductively affixed to the mat for conducting energy to or from the upper surface of the mat and the medical device.

6. The disposable transcutaneous electrode of claim 5, wherein the current distributing mat, the sheet electrode member, and the metallic layer are substantially translucent to x-rays.

7. The disposable transcutaneous electrode of claim 6, wherein the sheet electrode member is an electrically conductive carbon filled polymeric material.

8. The disposable transcutaneous electrode of claim 5, wherein the current distributing mat includes a metallized carbon fiber web having an electrically conductive adhesive on upper and lower sides of the web, the mat being configured to be electrically conductive along the surfaces of the mat and transverse to the surfaces of the mat.

9. A disposable transcutaneous electrode comprising:

(a) a sheet electrode member of polymeric material having upper and lower sides and an outer perimeter;

(b) an electrically conductive metallic layer conductively affixed to a least a major portion of the lower side of the sheet electrode member, the electrically conductive metallic layer having a region of high conductivity in a central region located inwardly from the outer perimeter of the sheet electrode member and a region of low conductivity in an encircling region surrounding the central region and adjacent the outer perimeter of the sheet electrode member;

(c) a current distributing mat for conducting and distributing energy from a medical device to an area of the sheet electrode member less than an area defined by the outer perimeter of the sheet electrode member, the mat being conductively affixed to the sheet electrode member; and

(d) a pad of electrically conductive gel having an upper surface underlying the metallic layer, the pad conducting the energy from the sheet electrode member to a patient on which the electrode is disposed.

10. The disposable transcutaneous electrode of claim 9, wherein the electrically conductive metallic layer comprises a first layer and a second layer, the first layer being conductively disposed against the sheet electrode member and having a perimeter that is spaced inwardly from the outer perimeter of the sheet electrode member, the second layer overlapping the first layer and being conductively disposed against the first layer and the sheet electrode member and having a perimeter that is spaced outwardly from the perimeter of the first layer and inwardly from the outer perimeter of the sheet electrode member.

11. The disposable transcutaneous electrode of claim 10, wherein the electrically conductive metallic layer is a metal/metal chloride coating.

12. The disposable transcutaneous electrode of claim 10, wherein the electrically conductive metallic layer is a silver/silver chloride coating.

13. The disposable transcutaneous electrode of claim 10, wherein the current distributing mat comprises:

(a) upper and lower surfaces with an outer perimeter spaced inwardly of the outer perimeter of the sheet electrode member, the mat being conductively affixed to the sheet electrode member, and

(b) an electrical conductor and having an end portion conductively affixed to the mat for conducting energy to or from the mat and the medical device.

14. The disposable transcutaneous electrode of claim 9, wherein the current distributing mat, the sheet electrode member, and the metallic layer are substantially translucent to x-rays.

15. The disposable transcutaneous electrode of claim 14, wherein the sheet electrode member is an electrically conductive, carbon filled polymeric material.

16. The disposable transcutaneous electrode of claim 13, wherein the current distributing mat comprises a metallized carbon fiber web having an electrically conductive adhesive on upper and lower sides of the web, the mat being configured to be electrically conductive along the surfaces of the mat and transverse to the surfaces of the mat.

17. The disposable transcutaneous electrode of claim 13 wherein the current distributing mat comprises a metal foil coated with a conductive polymer adhesive.

18. The combination of claim 17 wherein the metal comprising the foil is selected from the group consisting of copper, tin, silver, gold, nickel, aluminum, platinum, chromium, cadmium, pladmium, zinc, antimony, and indium.