Method and apparatus for correcting temperature variations in ultrasonic flowmeters

• US 5,831,175 A
• Filed: 01/28/1997
• Issued: 11/03/1998
• Est. Priority Date: 06/12/1996
• Status: Expired due to Fees

• Current Assignee: Welch Allyn Incorporated
• Original Assignee: Welch Allyn Incorporated
• Inventors: Fletcher-Haynes, Peter
• Primary Examiner(s): Biegel, Ronald L.
• Application Number:
  US08/790,679
• Time in Patent Office: 644 Days
• Field of Search: 73/861.27, 73/761.28, 73/861.29, 73/861.31, 73/861.01, 73/861.02, 73/861.03
• US Class Current: 73/861.28
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 1/72 Devices for measuring pulsing fluid flows

Abstract

A method for correcting the effect of transducer temperature variations in an ultrasonic flowmeter. The method includes the steps of providing ultrasonic transducers having resonant frequencies that are approximately linear functions of temperature, and applying to those transducers bursts of ultrasonic drive pulses having a frequency that is independent of temperature. The method further includes the steps of calibrating said apparatus at a temperature approximately equal to the nominal temperature if said transducers, and using sample measurements taken at an unknown temperature to define a linear representation of how sample measurements vary during the course of bursts. Finally, the method includes the step of using the linear representation to correct fluid flow values calculated from the sample measurements.

Claims

1. A method for correcting for the effect of temperature in a fluid flow measuring apparatus of the type including first and second sound transducers for transmitting and receiving acoustic pulses along a path through said fluid, each of said transducers serving to transmit an acoustic output signal when driven by a suitable electrical drive signal and to generate an AC output signal when driven by a suitable acoustic input signal, said apparatus having a first state in which said first transducer is a transmitting transducer and said second transducer is a receiving transducer, and a second state in which said second transducer is a transmitting transducer and said first transducer is a receiving transducer, including the steps of:

a) providing transducers having a resonant frequency that varies as a function of temperature and has a nominal resonant frequency at a nominal temperature;

b) applying to the transmitting transducers bursts of drive pulses, said drive pulses having a frequency that is approximately independent of temperature and is substantially equal to said nominal resonant frequency;

c) generating a sampling signal having a frequency substantially equal to said nominal resonant frequency and a predetermined temporal position with respect to said bursts, said sampling signal including a plurality of sampling transitions for use in timing the zero crossings of the AC output signals of the receiving transducers;

d) calibrating said apparatus at said nominal temperature;

e) measuring, at an unknown temperature, sets of sample values, the sample values of said sets being indicative of the elapsed times between the transitions of said sampling signal and corresponding zero crossings of said AC output signal;

f) deriving, from said sets of sample values, a temperature correction signal indicative of how the magnitudes of said sample values change during said measuring step;

g) calculating a fluid flow parameter from said sets of sample values using said temperature correction signal.

2. The method of claim 1 further including the step of generating a clock pulse signal having a frequency substantially greater than said nominal resonant frequency, in which measuring step (e) comprises the step of counting the numbers of clock pulses which occur between said transitions and zero crossings, the numbers of clock pulses so counted during said first and second states comprising upcounts and downcounts, respectively.

3. The method of claim 2 in which steps (e) and (f) are performed for both said upcounts and said downcounts, and in which said calculating step makes use of both said upcounts and said downcounts.

4. The method of claim 3 in which said temperature correction signal comprises temperature count values indicative of said change in magnitude, and in which said temperature count values are subtracted from said upcounts and downcounts prior to said calculating step.

5. The method of claim 4 in which the upcounts, downcounts and temperature count values for each burst are averaged prior to being used in said calculating step.

6. The method of claim 4 in which said temperature correction signal comprises a correction factor indicative of said change in magnitude, and in which said correction factor is used to adjust the outcome of said calculating step.

7. The method of claim 6 in which the magnitude of said correction factor is determined by integrating a signal that varies in accordance with the times between said transitions and said corresponding zero crossings, and in which said calculating step includes the step of using said correction factor as a multiplier to increase or decrease the magnitude of said flow parameter.

8. A method for correcting for the effect of transducer temperature in a fluid flow measuring apparatus of the type including first and second sound transducers for transmitting and receiving acoustic pulses along a path through said fluid, each of said transducers serving to transmit an acoustic output signal when driven by a suitable electrical drive signal and to generate an AC output signal when driven by a suitable acoustic input signal, said apparatus having a first state in which said first transducer is a transmitting transducer and said second transducer is a receiving transducer, and a second state in which said second transducer is a transmitting transducer and said first transducer is a receiving transducer, including the steps of:

a) providing transducers having resonant frequencies that are approximately linear functions of temperature and that are resonant at a nominal resonant frequency when the temperatures thereof are at a nominal temperature;

b) applying to the transducers bursts of drive pulses having a frequency that is approximately independent of temperature and has a frequency substantially equal to said nominal resonant frequency;

c) generating sampling signals having frequencies substantially equal to said nominal resonant frequency and predetermined time displacements with respect to said bursts, said sampling signals including a plurality of sampling transitions for timing the zero crossings of the AC output signals of the receiving transducers;

d) calibrating said apparatus at a temperature approximately equal to said nominal temperature;

e) taking, at an unknown temperature, pluralities of sample measurements for the bursts of said first and second states;

f) defining approximately linear representations of said pluralities of sample measurements, said linear representations having slopes which are indicative of variations in the magnitudes of said sample measurements during the course of respective bursts;

g) utilizing said linear representations to correct fluid flow values calculated from said pluralities of sample measurements.

9. The method of claim 8 further including the step of generating a clock pulse signal having a frequency substantially higher than said nominal resonant frequency, in which step (e) comprises the step of producing count values indicative of the timing of said zero crossings, the count values produced during said first and second states comprising upcounts and downcounts, respectively.

10. The method of claim 9 in which said linear representations are expressed in terms of counts as a function of time, and are defined both for said upcounts and said downcounts.

11. The method of claim 9 in which said utilizing step includes the steps of calculating the differences between said upcounts and downcounts and the respective linear representations, and using said calculated differences to adjust said upcount and downcount values to reflect differences between said nominal temperature and said unknown temperature.

12. The method of claim 9 in which said defining step comprises the step of defining the equations of the lines that best fit said upcount and downcount values.

13. The method of claim 9 in which said linear representations are used to correct said upcounts and downcounts, and in which the thus corrected upcounts and downcounts are used to calculate the rate of flow through said apparatus.

14. The method of claim 9 in which said linear representations are used to determine the magnitude of a temperature correction coefficient indicative of the difference between said nominal temperature and said unknown temperature, and in which said temperature correction coefficient is used to correct rate of flow values calculated from said upcounts and downcounts.

15. A method for correcting for the output of a fluid flow measuring apparatus of the type including first and second sound transducers for transmitting and receiving acoustic pulses along a path through said fluid, each of said transducers serving to transmit an acoustic output signal when driven by a suitable electrical drive signal and to generate an AC output signal when driven by a suitable acoustic input signal, including the steps of:

a) providing transducers which have a resonant frequency that varies as a function of temperature and which have a nominal resonant frequency at a nominal temperature;

b) applying to the transmitting transducers a drive signal having a frequency that is approximately constant and approximately equal to said nominal resonant frequency;

c) generating a sampling signal having a frequency approximately equal to said nominal resonant frequency, said sampling signal being adapted for use in conjunction with said drive signal to provide sample data values from which a fluid flow parameter may be calculated;

d) calibrating said apparatus at said nominal temperature;

e) taking, at an unknown temperature, a sequence of sample data values;

f) deriving, from changes in sample data values that occur during the course of said sequence, a temperature correction signal; and

g) calculating said fluid flow parameter from said sample data values and said correction signal.

16. The method of claim 15 in which said sequence of sample data values is taken during a period of time that is sufficiently short, in relation to the rate at which said fluid flow parameter can change, that said correction signal is approximately unaffected by changes in said fluid flow parameter that occur during said period.

17. The method of claim 15 in which said temperature correction signal corrects for errors caused by differences between the actual and nominal temperatures of said transducers.

18. The method of claim 15 in which said deriving step is performed by fitting, to sample data values measured during said taking step, a straight line having a slope that approximates the rate of change of said sample data values.

19. A method for correcting for the output of a fluid flow measuring apparatus of the type including first and second sound transducers for transmitting and receiving acoustic pulses along a path through said fluid, each of said transducers serving to transmit an acoustic output signal when driven by a suitable electrical drive signal and to generate an AC output signal when driven by a suitable acoustic input signal, including the steps of:

a) providing transducers which have a resonant frequency that varies as a function of temperature and which have a nominal resonant frequency at a nominal temperature;

b) applying to the transmitting transducers a drive signal having a frequency that is approximately constant and approximately equal to said nominal resonant frequency;

c) calibrating said apparatus at said nominal temperature;

d) measuring, at an unknown temperature, pluralities of data values indicative of the relationship between said drive signal and the AC outputs of said transducers;

e) producing, from changes in said data values that occur during said measuring step, a correction signal indicative of the temperature of said transducers; and

f) using said correction signal to correct the output of said apparatus for variations in the temperature of said transducers.

20. The method of claim 19 in which said producing step is performed by the process of curve fitting.

21. The method of claim 19 in which said correction signal is indicative of the drift in said data values as a function of temperature.