Method for generating a continuously variable reference signal for controlling battery cell charging

• US 5,838,141 A
• Filed: 05/14/1997
• Issued: 11/17/1998
• Est. Priority Date: 11/13/1992
• Status: Expired due to Term

• Current Assignee: NEC Corporation
• Original Assignee: Packard Bell NEC
• Inventors: Shah, Rajesh A., Sengupta, Upal, Fritz, Brian Carl, Turnbull, Robert R.
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/856,488
• Time in Patent Office: 552 Days
• Field of Search: 320/145, 320/124, 320/106, 320/132, 320/134, 320/136, 320/144, 320/149, 320/150, 320/153, 320/158, 320/163, 320/152, 320/101, 320/129, 320/131, 320/138, 320/147
• US Class Current: 320/145
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 320/10 Nonbattery load controls charging

Abstract

A power supply system, for example, for use with a portable personal computer, includes a smart battery pack and a charging system. The smart battery pack is provided with a dedicated microcontroller for controlling the charging level of the battery charger system. In particular, the status of the battery including the voltage and temperature of the battery is applied to the microcontroller along with a signal representative of the current load demand of the computer system. The micro controller, in turn, provides a control signal in the form of fixed frequency, variable duty cycle pulse width modulated (PWM) signal for controlling the charging level of the battery charger system. The duty cycle of the PWM signal is used to regulate the charging current supplied by the battery charger. In particular, the DC value of the PWM signal is used as a reference to control the charging current of the regulator to provide a variable output charging current with a relatively wide current range. As such, the battery charger is adapted to efficiently utilize the residual capacity of the battery charger system for optimizing charging of the battery packs during all operating conditions of the computer system. Moreover, the use of a PWM signal from the battery pack to control the battery charger enables a single type of battery charger to be utilized for various battery technologies.

Claims

1. A method for charging one or more battery cells, comprising the steps of:

(a) sensing predetermined battery parameters; and

(b) charging said one or more battery cells with a continuously and automatically variable charging current from a predetermined minimum to a predetermined maximum level during all operating conditions as a function of said predetermined battery parameters and as a function of a load placed on said one or more battery cells, said charging current controlled by a continuously variable reference signal that varies as a predetermined function of said charging current supplied to said one or more battery cells, the amount of charge in said one or more battery cells and the temperature of said one or more battery cells.

2. A method as recited in claim 1, wherein said predetermined parameters include the battery temperature.

3. A method as recited in claim 1, wherein said charging method includes measuring a load current;

and

limiting the charging current applied to said one or more battery cells as a function of the power requirements of the load placed on said battery cells.

4. A method as recited in claim 3, wherein said limiting step includes controlling said charging step as a function of the predetermined capacity of said battery charger and the power requirements of said load in said charging step.