Battery charger and a process for automatic adjusting operation of a battery charger

• US 5,838,142 A
• Filed: 10/16/1997
• Issued: 11/17/1998
• Est. Priority Date: 10/02/1995
• Status: Expired due to Fees

• Current Assignee: Impex Patrick Wyss
• Original Assignee: Impex Patrick Wyss
• Inventors: Meyer, Christian, Wyss, Patrick, Fessler, Anton
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): SHIN, KYUNG E
• Application Number:
  US08/951,382
• Time in Patent Office: 397 Days
• Field of Search: 320/106, 320/148
• US Class Current: 320/148
• CPC Class Codes: H02J 7/00041 in response to measured battery parameters, e.g. voltage, current or temperature profile
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/00712 the cycle being controlled or terminated in response to electric parameters
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient

Abstract

The charging voltage U_L of the battery being charged is sensed and amplified by an amplification factor. The amplification factor is determined by the sensed charging voltage. This provides automatic scaling of the charging voltage. The amplification factor K can be repetitively or continuously adjusted during battery charging. The time behavior of the input signal is monitored. The monitoring unit determines whether the time behavior of the input signal fulfills predetermined or given criteria. When a criterion is met, a check-result signal is generated, which controls charging, for example, by stopping charging when the time behavior indicates charging is completed. Time behavior is monitored by monitoring a second order time derivative of the input signal. The monitoring unit performs optimally within a certain magnitude range. Therefore, the amplification factor is adjusted to set the input signal at a magnitude within that range.

Claims

1. A process for automatically adjusting a battery charger according to an accumulator battery being charged, comprising the steps of:

supplying a charging current to said battery;

sensing a terminal voltage of said battery to generate a sense signal;

amplifying said sense signal by an amplification factor to generate a control signal;

checking time behavior of said control signal and generating a check-result signal as soon as a predetermined criterion is fulfilled by said time behavior of said control signal;

controlling said charging current as a function of said check-result signal; and

automatically adjusting said amplification factor as a function of said sense signal so as to set said control signal being checked within a predetermined range of magnitude.

2. The process of claim 1, wherein said adjusting is performed repeatedly during supplying a charging current to said battery.

3. The process of claim 2, wherein said adjusting of said amplification factor is performed continuously.

4. The process of claim 2, wherein said automatic adjusting of said amplification factor is performed at discrete moments of time.

5. The process of claim 1, wherein checking of said time behavior is performed according to a time derivative of said control signal.

6. The process of claim 5, whereby checking said time behavior of said control signal is performed according to a second time derivative of said control signal.

7. The process of claim 1, further comprising the steps of:

providing a controllable current source supplying a charging current to said battery;

adjusting said charging current as a function of said sense signal.

8. The process of claim 7, further comprising the step of negative feedback controlling said current source to follow a rated signal and adjusting said charging current as a function of said sense signal by adjusting said rated signal as a function of said sense signal.

9. The process of claim 1, comprising the step of charging a battery with a rated voltage in the range of 1.2 V to 14.4 V in a charging time of around 10 minutes.

10. A device for charging an accumulator battery, comprising:

an AC to DC converter, an input of said converter being operationally connected to an AC input of said device, an output of said converter being operationally connected to charging tabs for the battery to be charged;

an automatically controlled amplification unit, the input thereof being operationally connected to said output of said converter, said unit generating at its output a signal resulting from amplification of a signal at its input multiplied by an automatically controlled amplification factor and having a magnitude within a predetermined magnitude range, a control input of said amplification unit controlling said amplification factor being as well operationally connected to said output of said converter, the output b said amplification unit being operationally connected to an input of a monitoring unit monitoring timer behavior of a signal at its input, the output of said monitoring unit being operational connected to a charge current controlling unit interconnected between said input of said converter and one of said charging tabs.

11. The device of claim 10, wherein said monitoring unit monitors a time derivative of said input signal applied to said input of said amplification unit.

12. The device of claim 10, wherein said monitoring unit monitors the second order time derivative of said signal applied to said input of said monitoring unit.

13. The device of claim 10, further comprising a timing unit controlling time spans during which said control input of said amplification unit is enabled to adjust said amplification factor.

14. The device of claim 13, wherein said timing unit provides repetitively for said time spans.

15. The device of claim 10, wherein said amplification factor of said amplification unit is continuously adjusted.

16. The device of claim 10, wherein said monitoring unit comprises a charge controller integrated circuit.

17. The device of claim 10, wherein said amplification unit comprises a controllably adjustable voltage divider network.

18. The device of claim 10, wherein said amplification unit comprises a digitally controllable potentiometer.

19. The device of claim 10, wherein said control input of said amplification unit is operatively connected via a comparator unit to said charging tabs, said comparator unit comprising at least two stages, wherein each of said stages generates an output signal if a value of a voltage at said tabs resides within a stage-specific signal range.

20. The device of claim 10, wherein a controllable DC current source is interconnected between the output of said AC to DC convertor and one of said charging tabs, and wherein a control input of said current source is operatively connected to said charging tabs.

21. The device of claim 20, wherein said charging tabs are operatively connected to a differentiation unit generating a time derivative signal of its input signal, an output signal of said differentiation unit being operatively connected to said control input of said current source.

22. The device of claim 21, wherein the output of said differentiation unit is operatively connected to the input of a selection unit, said selection unit being operatable to select at least one stored signal value or at least one signal time-course in response to an output signal of said differentiation unit, an output of said selection unit being operatively connected to the control input of said current source.

23. The device according to claim 22, wherein said selection unit generates an output signal, said output signal being fed as a rated signal to a negative feedback control loop for a charging current to said tabs, said negative feedback control loop comprising said current source as an adjusting member.

24. The device according to claim 10, further comprising a controllable DC-current source interconnected between the output of said AC to DC converter and one of said charging tabs, said controllable DC-current source comprising a duty cycle modulatable chopper unit for adjusting an output current of said current source.

25. A device according to claim 10, further comprising a current measuring arrangement and a current selecting unit, an input of said current measuring arrangement being operatively connected to a charging current loop, an output of said current measuring arrangement being operatively connected to a first input of a difference forming unit, an output of said current selecting unit being connected to a second input of said difference forming unit, an output of said difference forming unit being operatively connected to a control input of a charging current generating source.

26. The device of claim 10, providing a substantially constant time-span of battery charging, irrespective of the rated voltage of said battery, within a range of 0.2 V and 14.4 V.

27. The device of claim 26, wherein said time-span is approximately 10 minutes.

28. The device of claim 10, further comprising a temperature measuring arrangement for measuring a temperature of the accumulator battery to be charged, an output of said temperature measuring arrangement being operatively connected to at least one of said monitoring unit and of a control input of a charging current source.

29. The device of claim 10, wherein a first module handles first level charging signals and measuring signals and a second module handles second level charging signals and measuring signals and wherein said first level signals are higher than said second level signals and wherein further said modules are removably exchangeable.

30. The device of claim 10, further comprising;

a holder for holding said accumulator battery to be charged;

a detector arrangement adjacent said holder for detecting a characteristic at said accumulator battery to be charged, an output of said detector unit being operatively connected to at least one of a charge-process initiating switch and of said monitoring unit.

31. The device of claim 30, wherein said detector arrangement selects an optical characteristic at said accumulator.

32. The device according to claim 30, wherein said detector arrangement detects a mechanical characteristic of said accumulator battery.